Hyd-Mech S-23A Manuals

Manuals and User Guides for Hyd-Mech S-23A. We have 2 Hyd-Mech S-23A manuals available for free PDF download: Operation And Maintenance Manual, Manual

Hyd-Mech S-23A Operation And Maintenance Manual

Hyd-Mech S-23A Operation And Maintenance Manual (134 pages)

Brand: Hyd-Mech | Category: Saw | Size: 20 MB

Table of Contents

Table of Contents
4
Section 1, Installation

10
- Safety Precautions
  10
- Operator Safety - Visual Inspection
  11
- Lifting the S-23A
  12
- Wrapped for Shipping
  12
- Levelling the Saw
  13
- Cutting Fluid
  13
- Speed Adjustor Installation
  13
- HYDRAULIC OIL and TANK
  13
- Power Wiring Connections
  14
- POWER WIRING CONNECTIONS (for S-23A with the PLC Option)
  15
Section 2, Operating Instructions

18
- Blade Basics
  18
- Variable Speed Control
  18
- Operator Control Console
  19
  - Manual Controls
    20
    
    Order of Operation
    22
    
    Sequencer Operation Guide
    22
    
    Blade Speed Indicator
    23
    
    Sequencer Parameter Setup
    23
    
    Parameter Options
    24
    
    Parameter Options Settings
    24
  - Optional Plc 100 Operation Guide
    25
    
    Manual Controls for Plc Option
    25
    
    Operation Overview
    27
    
    Plc 100 Control System
    27
    
    Activating the Plc
    28
    
    Plc Control Panel
    28
    
    Function Key Descriptions
    29
    
    Manual Mode Function Key Descriptions
    29
    
    Single Part Cycle Operation
    30
    
    Automatic Operation
    31
    
    Procedure for Editing or Starting a New Job in Auto Mode
    31
    
    Working with a Queue
    32
  - KERF CORRECTION for ANGLE CUTTING
    33
  - Head up Limit Setting
    34
  - Coolant Flow
    34
  - Mechanical Controls
    34
    
    HEAD SWING and BRAKE
    34
    
    Guide Arm Positioning
    35
    
    Shuttle Length Controls
    35
    
    Hydraulic Feed Control
    36
- Cutting Parameters Chart
  36
  - Chart Example #1
    37
    
    Step 1, Determine Effective Material Width
    37
    
    Step 2, Set Feed Force Limit
    37
    
    Step 3, Determine Optimum Blade Pitch
    38
    
    Step 4, Determine Optimum Blade Speed
    38
    
    Step 5, Determine Feed Rate Setting
    39
  - Additional Cutting Setup Examples
    40
SECTION 3, MAINTENANCE and TROUBLESHOOTING

44
- Blade Changing Procedure
  44
- Blade Tracking Adjustment
  45
  - 10A. Idler Wheel Adjustment
    45
  - 10B. Drive Wheel Adjustment
    45
- Blade Brush Adjustment
  46
- ANGLE BRAKE ADJUSTMENT and PROCEDURE
  46
- Drive Belt Replacement
  46
- Blade Guide Adjustment
  46
- Head down Limit Switch
  47
- Lubrication
  47
- Hydraulic Maintenance
  48
- Cleanliness
  48
- Trouble Shooting Guide
  49
  - Troubleshooting the Sequencer
    51
    
    Plc 100E Parameters
    53
    
    Plc 100 Troubleshooting
    54
    
    Plc Is Not Measuring Lengths
    54
    
    Inaccurate Lengths in Auto Mode
    55
    
    Inconsistent Inaccuracy
    55
    
    Consistent Inaccuracy
    56
    
    Linear Inaccuracy
    56
    
    Auto Cycle Not Being Completed
    57
    
    No Blade Speed Display
    58
    
    No Display
    58
    
    Mitsubishi 100 Inputs & Outputs
    59
    
    Encoder & Proximity Sensor Connections
    60
    
    Input / Output Terminal Information
    60
    
    Service Record & Notes
    63
Section 4, Electrical System

64
Section 5, Hydraulic System

88
- HYDRAULIC COMPONENTS LIST and LOCATIONS
  90
  - Cylinder Assemblies
    91
  - Gland Assemblies
    91
- PISTON Assemblies
  91
- Hydraulic Schematic & Plumbing Drawings
  92
Section 6, Mechanical Assemblies

96
- Guide Arm & Carbide Assemblies
  98
- Blade Drive Assembly
  99
- Hm4A Gear Box Assembly
  101
- Idler Wheel Assembly
  102
- Blade Brush Assembly
  103
- Counter Balance Spring Assembly
  104
- HYDRAULIC TANK ASSEMBLY (Less Hoses)
  105
- HYDRAULIC PUMP ASSEMBLY (Less Hoses)
  106
- Pivot Link Assembly
  107
- Front Vise Assembly
  109
- Shuttle Vise Assembly
  110
- Infeed Coneyor Assembly
  111
- Coolant Group
  112
- Length Control Assembly
  113
- DOORS and COVERS
  114
Section 7, Options

118
- Work Stop
  118
- Over Head Bundling
  119
- Mitsubishi Plc 100
  120
- Plc Length Encoder Assembly
  121
- Blade Breakage
  122
- Work Lamp Assembly
  122
- Out of Stock Switch
  123
- Variable Vise Pressure
  123
Section 8, Specifications

124
- Specification List
  126
- Layout Drawings
  127
Section 9, Warranty

130
- Warranty
  130
- Mitsubishi Plc Parameters
  133
- Sequencer Parameters
  133

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Hyd-mech S-23A Manual

Hyd-mech S-23A Manual (60 pages)

Brand: Hyd-mech | Category: Saw | Size: 11 MB

Table of Contents

Table of Contents
4
Section 0 - Safety Instructions

6
Section 1 - Installation

16
- Safety Precautions
  16
- Lifting the S23A with a Fork Lift
  17
- Installation of the Shuttle Guard
  18
- Foundation, Levelling and Anchoring
  18
- Earth Grounding Procedure
  19
- Power Wiring Connections
  20
- Hydraulic Oil
  20
- Cutting Fluid
  20
Section 2 - Operating Instructions

21
- Operator Control Panel
  21
- Start
  21
- Control Console
  22
- Hydraulic Feed Control
  22
- Starting the Machine
  28
- Make a Cut in Manual Mode
  29
- Execute a Single Job in Automatic Mode
  30
- Execute a Queue of Jobs in Automatic Mode
  31
- Hydraulic Feed Control
  33
- Cutting Parameters Chart
  34
Section 3 - Maintenance & Troubleshooting

40
- Safety During Maintenance and Troubleshooting
  40
- Lock out Procedure
  40
- Blade Changing Procedure
  42
- Blade Tracking Adjustment
  44
- Drive Wheel Adjustment
  45
- Blade Guide Adjustment
  45
- Carbide Replacement
  46
- Blade Brush Adjustment
  46
- Angle Brake Adjustment
  47
- Blade Tension Slide Adjustment
  48
- 90 And 30 Degree Stop Adjustment
  48
- Lubrication
  49
- Gearbox Lubrication
  51
- Hydraulic Maintenance
  51
- Troubleshooting
  52
- Machine Alarms
  53
Section 4 - Electrical

54
- Electrical Schematics: See Pdf on Attached CD
  54
Section 5 - Hydraulic

55
- Hydraulic Schematics & Plumbing Diagrams: See Pdf on Attached CD
  55
Section 6 - Mechanical Assemblies

56
- Mechanical Assembly Drawings & Parts List: See Pdf on Attached CD
  56
Section 7 - Options

57
- Optional Assembly Drawings: See Pdf on Attached CD
  57
Section 8 - Specifications

58
- S23A Bandsaw Specifications
  58
- S23A Bandsaw Layout
  59
Section 9 - Warranty

60
- Warranty
  60

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