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HTP Mod Con manual available for free PDF download: Installation, Start-Up, Maintenance, Parts, Warranty
HTP Mod Con Installation, Start-Up, Maintenance, Parts, Warranty (72 pages)
Brand:
HTP
| Category:
Furnace
| Size: 6 MB
Table of Contents
Table of Contents
4
Part 1 - General Safety Information
7
Precautions
7
Gas
7
Improper Combustion
7
When Servicing the Boiler
7
Boiler Operation
7
Boiler Water
8
Freeze Protection
8
Part 2 - before You Start
8
What's in the Box
8
How Boiler Operates
8
Optional Equipment
9
Part 3 - Prepare Boiler Location
9
Before Locating the Boiler
9
Leveling and Dimensions
10
Clearances for Service Access
12
Residential Garage Installation
12
Exhaust Vent and Intake Air Vent
12
Prevent Combustion Air Contamination
12
Removing a Boiler from a Common Vent System
13
Uncrating and Moving Boiler
14
Part 4 - Boiler Piping
14
General Piping Information
14
Relief Valve
15
Backflow Preventer
15
System Water Piping Methods
15
Circulators
16
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
16
Circulator Sizing
17
Fill and Purge Heating System
18
Freeze Protection Fluids
19
Zoning with Zone Valves
19
Zoning with Circulators
19
Multiple Boilers
19
Boiler Piping Details
20
Part 5 - Venting, Combustion Air and Condensate Removal
23
General
24
Approved Materials for Exhaust and Intake Air Vents
24
Requirements for Installation in Canada
25
Exhaust Vent and Intake Air Vent Pipe Location
26
Exhaust Vent and Intake Air Vent Sizing
29
Longer Vent Runs
29
Exhaust Vent and Intake Air Pipe Installation
29
Boiler Removal from a Common Vent System
30
Sidewall Venting Diagrams
31
Vertical Venting Diagrams
33
Part 6 - Gas Piping
35
Gas Connection
35
Gas Piping
35
Gas Table
36
Check Inlet Gas Pressure
36
Gas Valve
37
Part 7 - Field Wiring
39
Installation Must Comply with
39
Field Wiring
39
Line Voltage Wiring
39
Alarm Connections
40
Low Voltage Connections for Standard Boiler
40
Thermostat
40
Outdoor Sensor
40
Indirect Sensor
40
Optional 0-10 Volt Building Control Signal
41
Optional High Gas Pressure Switch
41
Optional Low Gas Pressure Switch
41
Optional Flow Switch
41
Optional Ul353 Low Water Cut-Off Interface Kit
42
Wiring of the Cascade System Communication Bus
42
Cascade Master Pump and Sensor Wiring
43
Cascade Follower Pump and Sensor Wiring
44
Part 8 - Start-Up Preparation
47
Check / Control Water Chemistry
47
Freeze Protection (When Used)
48
Fill and Test Water System
48
Purge Air from Water System
48
Check for Gas Leaks
49
Check Thermostat Circuit(S)
49
Condensate Removal
49
Final Checks before Starting Boiler
49
Cascade System
50
Part 9 - Start-Up Procedure
51
Operating Instructions
51
Adjusting the Set Point
51
Status Menu
52
Test Mode
53
Part 10 - Start-Up Procedures for the Installer
53
Programming for the Installer
53
Program Access
53
Program Navigation
53
Part 11 - Troubleshooting
56
Error Code
56
Boiler Error
56
Boiler Fault
56
Part 12 - Maintenance
59
Maintenance Procedures
59
Combustion Chamber Coil Cleaning Instructions for Heater
60
Boiler Start-Up Report
67
Maintenance Report
67
Maintenance Notes
71
Htp Customer Installation Record Form
72
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