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MODCON1700
HTP MODCON1700 Manuals
Manuals and User Guides for HTP MODCON1700. We have
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HTP MODCON1700 manuals available for free PDF download: Installation, Start-Up, Maintenance, Parts, Warranty, Installation, Start-Up And Maintenance Instructions
HTP MODCON1700 Installation, Start-Up, Maintenance, Parts, Warranty (81 pages)
Brand:
HTP
| Category:
Boiler
| Size: 7 MB
Table of Contents
For the Installer
3
Table of Contents
4
Part 1 - General Safety Information
7
Precautions
7
Gas
7
Improper Combustion
7
When Servicing the Boiler
7
Boiler Operation
8
Boiler Water
8
Freeze Protection
8
Part 2 - before You Start
8
What's in the Box
8
How Boiler Operates
8
Optional Equipment
9
Part 3 - Prepare Boiler Location
10
Before Locating the Boiler
10
Flooring
11
Leveling and Dimensions
11
Clearances for Service Access
12
Exhaust Vent and Intake Pipe
13
Direct Vent Installation of Exhaust Vent and Intake Pipe
13
Indoor Combustion Air Installation in Confined or Unconfined Space
14
Prevent Combustion Air Contamination
14
Removing a Boiler from a Common Vent System
15
Uncrating and Moving Boiler
15
Part 4 - Boiler Piping
15
General Piping Information
16
Relief Valve
16
Backflow Preventer
16
System Water Piping Methods
17
Circulators
17
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
17
Circulator Sizing
18
Fill and Purge Heating System
20
Freeze Protection Fluids
20
Zoning with Zone Valves
21
Zoning with Circulators
21
Multiple Boilers
21
Boiler Piping Details
22
Part 5 - Venting, Combustion Air and Condensate Removal
26
General
26
Approved Materials for Exhaust Vent and Intake Pipe
26
Requirements for Installation in Canada
27
Exhaust Vent and Intake Pipe Location
28
Exhaust Vent and Intake Pipe Sizing
31
Exhaust Vent and Intake Pipe Installation
31
Boiler Removal from a Common Vent System
32
Venting Drawings
32
Direct Vent Installation of Exhaust Vent and Intake Pipe
32
Room Air, Indoor Combustion, and Ventilation Air Installation Requirements
36
Part 6 - Gas Piping
37
Gas Connection
37
Gas Piping
38
Gas Table
38
Check Inlet Gas Pressure
39
Gas Valve
40
Part 7 - Field Wiring
42
Installation Must Comply with
42
Field Wiring
42
Line Voltage Wiring for Standard Boiler
42
Alarm Connections (Top Boiler Connection)
42
Low Voltage Connections
43
Thermostat
43
Outdoor Sensor
43
Indirect Sensor (Top Boiler Connection)
43
Optional 0-10 Volt Building Control Signal
43
Optional High Gas Pressure Switch
44
Optional Low Gas Pressure Switch
44
Optional Flow Switch
44
Optional Ul353 Low Water Cut-Off Interface Kit
44
Wiring of the Cascade System Communication Bus
45
Part 8 - Start-Up Preparation
49
Check / Control Water Chemistry
49
Freeze Protection (When Used)
50
Fill and Test Water System
50
Purge Air from Water System
50
Check for Gas Leaks
51
Check Thermostat Circuit(S)
51
Condensate Removal
51
Final Checks before Starting Boiler
52
Cascade System - Mod con 1000 and 1700 Models
52
Part 9 - Start-Up Procedure
53
Control Overview
53
Navigation of the Display
53
Operating Instructions
54
Programming Boiler Settings
54
Programming the System Setting
55
System Setting Program Navigation
55
Resetting the Maintenance Schedule
57
Part 10 - Start-Up Procedures for Installer
58
Boiler Control Status Menu
58
Bottom Boiler (Master) Menu Only
60
Boiler Test Mode
60
Part 11 - Shutdown
61
Shutdown Procedure
61
Vacation Procedure
61
Failure to Operate
61
Part 12 - Troubleshooting
61
Boiler Error Code
61
Boiler Error
61
Boiler Fault
62
User Interface Display
62
Part 13 - Maintenance
67
Maintenance Procedures
67
Combustion Chamber Coil Cleaning Instructions for Heater
68
Boiler Start-Up Report
76
Maintenance Report
76
Maintenance Notes
80
Htp Customer Installation Record Form
81
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HTP MODCON1700 Installation, Start-Up And Maintenance Instructions (69 pages)
Brand:
HTP
| Category:
Boiler
| Size: 15 MB
Table of Contents
Table of Contents
4
Part 1 - General Safety Information
6
Improper Combustion
6
Gas
6
When Servicing the Water Heating System
6
Boiler Water
6
Freeze Protection
6
High Elevation Installations
6
Part 2 - before You Start
6
What's in the Box
6
How the Boiler Operates
6
Optional Equipment
7
Part 3 - Prepare the Boiler
7
Locating the Boiler
8
Flooring
9
Leveling
9
Clearances for Service Access
9
Residential Garage and Closet Installations
9
Exhaust Vent and Intake Pipe
10
Direct Vent of Exhaust and Intake
11
Indoor Combustion Air in Confined or Unconfined Space
11
Prevent Combustion Air Contamination
11
Removing a Boiler from a Common Vent System
11
Water Chemistry Requirements
12
Part 4 - Piping
13
General Plumbing Information
13
Relief Valve
14
Backflow Preventer
14
Expansion Tank
14
Circulators
14
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
15
Circulator Sizing
15
Check / Control Water Chemistry
17
Plumbing
17
Fill and Purge Heating System
17
Freeze Protection Fluids
18
Zoning with Zone Valves
18
Zoning with Circulators
18
Multiple Boilers
18
O. Applications
19
Part 5 - Venting and Condensate Removal
23
General
23
Approved Materials for Exhaust Vent and Intake Pipe
24
Additional Requirements for Installation in Canada
24
Exhaust Vent and Intake Pipe Location
25
Exhaust Vent and Intake Pipe Sizing
26
Exhaust Vent and Intake Pipe Installation
26
Applications
27
Direct Vent Installation of Exhaust and Intake
27
Room and Indoor Combustion Ventilation Requirements
29
Condensate Removal System
30
Part 6 - Wiring
31
Installation Must Comply with
31
Field Wiring Terminations
31
Field Wiring
31
Line Voltage Wiring
32
Alarm Connections (Top Boiler Connection)
32
Low Voltage Connections for Standard Boiler
32
Thermostat
32
Outdoor Sensor
32
Indirect Sensor (Top Boiler Connection)
32
Optional 0-10 Volt Building Control Signal
32
Optional High Gas Pressure Switch
33
Optional Low Gas Pressure Switch
33
Optional Flow Switch
34
Optional UL353 Low Water Cut-Off Interface Kit
35
Wiring of Cascade System Communication Bus
35
Part 7 - Gas Connections
36
Gas Piping
36
Gas Table
37
Check Inlet Gas Pressure
37
Boiler Gas Valve
38
Part 8 - Start-Up Preparation
39
Check / Control Water Chemistry
39
Check for Gas Leaks
39
Freeze Protection (When Used)
39
Condensate Removal
39
Fill and Test Water System
40
Purge Air from Water System
40
Check Thermostat Circuit(S)
40
Condensate Removal
41
Final Checks before Starting Boiler
41
Cascade System - MODCON1000 and 1700 Models
41
Part 9 - Start-Up Procedure
42
Control Overview
42
Navigation of the Display
42
Operating Instructions
42
Programming Boiler Settings
43
Programming the System Setting
43
System Setting Program Navigation
43
Resetting the Maintenance Schedule
46
Part 10 - Start-Up Procedures for the Installer
46
Boiler Control Status Menu
46
Cascade Menu
48
Boiler Test Mode
49
Part 11 - Troubleshooting
49
Boiler Error and Fault Codes
49
Boiler Error
49
Boiler Fault
49
User Interface Display
50
Part 12 - Maintenance
55
C. Cleaning Water Side of Heat Exchanger
56
Part 13 - Installation Checklist
62
Limited Warranty
66
Maintenance Notes
68
Customer Installation Record Form
69
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