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HTP EL-150 Manuals
Manuals and User Guides for HTP EL-150. We have
3
HTP EL-150 manuals available for free PDF download: Installation Manual, Installation & Start-Up Manual, Installation Start-Up Maintenance Parts
HTP EL-150 Installation Manual (97 pages)
INSTALLATION START-UP MAINTENANCE PARTS elite series
Brand:
HTP
| Category:
Heater
| Size: 5 MB
Table of Contents
Table of Contents
4
Part 1 - General Safety Information
7
Precautions
7
Improper Combustion
8
Gas
8
When Servicing the Boiler
8
Boiler Water
8
Boiler Water Chemistry
9
Freeze Protection Fluids
9
Part 2 - before You Start
9
What's in the Box
9
How Boiler Operates
10
Optional Equipment
11
Part 3 - Prepare Boiler Location
12
Before Locating the Boiler
12
Leveling and Dimensions
13
Clearances for Service Access
14
Residential Garage Installation
16
Exhaust Vent and Intake Air Vent
17
Prevent Combustion Air Contamination
17
Removing a Boiler from a Common Vent System
18
Uncrating the Boiler
18
Part 4 - Boiler Piping
19
General Piping Information
19
Relief Valve
20
Backflow Preventer
20
System Water Piping Methods
20
Circulators
21
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
22
Piping Details
22
Piping Installation
27
Circulator Sizing
28
Check/Control Water Chemistry
29
Fill and Purge Heating System
31
Glycol Antifreeze Solutions
31
Zoning with Zone Valves
32
Zoning with Circulators
32
Multiple Boilers
32
Part 5 - Venting, Combustion Air, and Condensate Removal
33
General
33
Approved Materials for Exhaust and Intake Air Vents
34
Requirements for Installation in Canada
35
Exhaust Vent and Intake Air Vent Pipe Location
36
Exhaust Vent and Intake Air Vent Sizing
39
Longer Vent Runs
40
Exhaust Vent and Intake Air Pipe Installation
40
Sidewall Venting
42
Vertical Venting
43
Horizontal Venting
44
Unbalanced Flue / Vertical Vent
45
Venting through an Existing System
46
Indoor Combustion Air Installation in Confined or Unconfined Space
49
1 Concentric Venting through an Existing System
46
2 Venting as a Chase
48
Part 6 - Gas Piping
51
Gas Connection
51
Gas Piping
51
Check Inlet Gas Pressure
52
Boiler Gas Valve
54
Part 7 - Field Wiring
55
Installation Must Comply with
55
Field Wiring Terminations
55
Field Wiring
55
Line Voltage Wiring for Standard Boiler
56
Alarm Connections
56
Low Voltage Connections for Standard Boiler
56
Thermostat
56
Outdoor Sensor
57
Indirect Sensor
57
Optional 0-10 Volt Building Control Signal
57
Optional Ul353 Low Water Cut-Off Interface Kit
58
Wiring of Cascade System Communication Bus
58
Cascade Master Pump and Sensor Wiring
59
Cascade Follower Pump and Sensor Wiring
59
Part 8 - Start-Up Preparation
63
Check / Control Water Chemistry
63
Check for Gas Leaks
64
Freeze Protection (When Used)
64
Fill and Test Water System
64
Purge Air from Water System
65
Check Thermostat Circuit(S)
66
Condensate Removal
66
Final Checks before Starting Boiler
67
Cascade System
67
Lockout Condition
68
Part 9 - Start-Up Procedure
68
Control Overview
68
Navigation of the Display
69
Operating Instructions
69
Programming Boiler Settings
70
Programming the System Setting
71
System Setting Program Navigation
71
Resetting the Maintenance Schedule
73
Part 10 - Start-Up Procedures for the Installer
74
Boiler Control Status Menu
74
Boiler Test Mode
76
Cascade Menu
76
Test Mode Access
77
Part 11 - Troubleshooting
77
Boiler Error Code
77
Boiler Error
78
Boiler Fault
78
User Interface Display
79
Part 12 - Maintenance
84
Maintenance Procedures
84
Combustion Chamber Coil Cleaning Instructions for Boiler
85
Cleaning Water Side of Heat Exchanger
86
Boiler Start-Up Report
91
Maintenance Report
92
Maintenance Notes
96
Htp Customer Installation Record Form
97
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HTP EL-150 Installation & Start-Up Manual (85 pages)
Elite series
Brand:
HTP
| Category:
Boiler
| Size: 7 MB
Table of Contents
For the Installer
3
Table of Contents
5
Gas
8
When Servicing the Boiler
8
Boiler Water
8
Boiler Water Chemistry
8
Freeze Protection Fluids
9
Part 2 - before You Start
9
What's in the Box
9
How Boiler Operates
9
Optional Equipment
10
Part 3 - Prepare Boiler Location
11
Before Locating the Boiler
11
Leveling and Dimensions
12
Clearances for Service Access
12
Residential Garage Installation
14
Exhaust Vent and Intake Pipe
14
Direct Vent Installation of Exhaust Vent and Intake Pipe
15
Indoor Combustion Air Installation in Confined or Unconfined Space
15
Prevent Combustion Air Contamination
15
Removing a Boiler from a Common Vent System
16
Uncrating the Boiler
17
Part 4 - Boiler Piping
17
General Piping Information
17
Relief Valve
17
Backflow Preventer
18
System Water Piping Methods
18
Circulators
19
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
19
Piping Details
19
Piping Installation
24
Circulator Sizing
24
Check/Control Water Chemistry
26
Fill and Purge Heating System
27
Glycol Antifreeze Solutions
27
Zoning with Zone Valves
27
Zoning with Circulators
28
Multiple Boilers
28
Part 5 - Venting, Combustion Air, and Condensate Removal
28
General
28
Approved Materials for Exhaust Vent and Intake Pipe
29
Requirements for Installation in Canada
29
Exhaust Vent and Intake Pipe Location
30
Exhaust Vent and Intake Pipe Sizing
33
Longer Vent Runs
33
Exhaust Vent and Intake Pipe Installation
34
Venting Drawings
35
Direct Vent Installation of Exhaust Vent and Intake Pipe
35
Venting through an Existing System
39
Indoor Combustion Air Installation in Confined or Unconfined Space
41
Part 6 - Gas Piping
43
Gas Connection
43
Gas Piping
43
Check Inlet Gas Pressure
44
Boiler Gas Valve
45
Part 7 - Field Wiring
46
Installation Must Comply with
46
Field Wiring Terminations
46
Field Wiring
46
Line Voltage Wiring for Standard Boiler
46
Alarm Connections
47
Low Voltage Connections for Standard Boiler
47
Thermostat
47
Outdoor Sensor
47
Indirect Sensor
48
Optional 0-10 Volt Building Control Signal
48
Optional Ul353 Low Water Cut-Off Interface Kit
48
Wiring of Cascade System Communication Bus
48
Cascade Master Pump and Sensor Wiring
50
Cascade Follower Pump and Sensor Wiring
50
Part 8 - Start-Up Preparation
55
Check / Control Water Chemistry
55
Check for Gas Leaks
56
Freeze Protection (When Used)
56
Fill and Test Water System
56
Purge Air from Water System
56
Check Thermostat Circuit(S)
57
Condensate Removal
57
Final Checks before Starting Boiler
58
Cascade System
58
Lockout Condition
58
Part 9 - Start-Up Procedure
59
Control Overview
59
Navigation of the Display
59
Operating Instructions
60
Programming Boiler Settings
60
Programming the System Setting
61
System Setting Program Navigation
61
Resetting the Maintenance Schedule
63
Part 10 - Start-Up Procedures for the Installer
64
Boiler Control Status Menu
64
Cascade Menu
66
Boiler Test Mode Access
66
Part 11 - Troubleshooting
67
Boiler Error Code
67
Boiler Error
67
Boiler Fault
67
User Interface Display
68
Part 12 - Maintenance
73
Maintenance Procedures
73
Combustion Chamber Coil Cleaning Instructions for Boiler
74
Cleaning Water Side of Heat Exchanger
75
Maintaining the Condensate System
75
Boiler Start-Up Report
80
Maintenance Report
80
Maintenance Notes
84
Htp Customer Installation Record Form
85
HTP EL-150 Installation Start-Up Maintenance Parts (73 pages)
Brand:
HTP
| Category:
Boiler
| Size: 16 MB
Table of Contents
Table of Contents
4
Part 1 - General Safety Information
6
Improper Combustion
6
Gas
6
When Servicing the Boiler
6
Boiler Water
6
Freeze Protection
6
Part 2 - before You Start
6
What's in the Box
6
How the Boiler Operates
7
Optional Equipment
7
Part 3 - Prepare the Boiler
8
Locating the Boiler
8
Flooring
9
Leveling
9
Clearances for Service Access
9
Residential Garage Installation
9
Exhaust Vent and Intake Pipe
9
Direct Vent of Exhaust and Intake
10
Indoor Combustion Air in Confined or Unconfined Space
10
Prevent Combustion Air Contamination
10
Removing a Boiler from a Common Vent System
11
Water Chemistry Requirements
11
Part 4 - Piping
14
General Plumbing Information
14
Relief Valve
14
Backflow Preventer
14
Potable Expansion Tank
15
Circulators
15
Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
15
Circulator Sizing
15
Check / Control Water Chemistry
17
Plumbing
18
Fill and Purge Heating System
18
Freeze Protection Fluids
18
Zoning with Zone Valves
19
Zoning with Circulators
19
Multiple Boilers
19
Applications
20
Part 5 - Venting and Condensate Removal
24
General
24
Approved Materials for Exhaust Vent and Intake Pipe
25
Additional Requirements for Installation in Canada
25
Exhaust Vent and Intake Pipe Location
26
Exhaust Vent and Intake Pipe Sizing
27
Longer Vent Runs
27
Exhaust Vent and Intake Pipe Installation
27
Applications
28
Direct Vent Installation of Exhaust and Intake
28
Sidewall Venting
29
Venting through an Existing System
30
Indoor Combustion Air in Confined or Unconfined Space
31
Condensate Removal System
32
Part 6 - Wiring
33
Installation Must Comply with
33
Field Wiring Terminations
33
Field Wiring
33
Line Voltage Wiring for Standard Boiler
33
Alarm Connections
34
Low Voltage Connections for Standard Boiler
34
Thermostat
34
Outdoor Sensor
34
Indirect Sensor
34
Optional 0-10 Volt Building Control Signal
35
Optional UL353 Low Water Cut-Off Interface Kit
35
Wiring of Cascade System Communication Bus
35
Cascade Master Pump and Sensor Wiring
36
Cascade Follower Pump and Sensor Wiring
36
Part 7 - Gas Connections
40
Gas Piping
40
Check Inlet Gas Pressure
41
Boiler Gas Valve
42
Part 8 - Start-Up Preparation
42
Check / Control Water Chemistry
42
Check for Gas Leaks
43
Freeze Protection (When Used)
43
Fill and Test Water System
43
Purge Air from Water System
43
Check Thermostat Circuit(S)
44
Condensate Removal
44
Final Checks before Starting Boiler
44
Setting up a Single Boiler
44
Setting up a Cascaded System
45
Lockout Condition
45
Cascade System Programming
45
Part 9 - Start-Up Procedure
46
Control Overview
46
Navigation of the Display
46
Operating Instructions
46
Programming Boiler Settings
47
Programming the System Setting
47
System Setting Program Navigation
47
Resetting the Maintenance Schedule
49
Part 10 - Start-Up Procedures for the Installer
50
Boiler Control Status Menu
50
Cascade Menu
52
Boiler Test Mode
53
Part 11 - Troubleshooting
53
Boiler Error and Fault Codes
53
Boiler Error
53
Boiler Fault
53
User Interface Display
54
Part 12 - Maintenance
58
Procedures
58
Combustion Chamber Coil Cleaning Instructions
59
Cleaning Water Side of Heat Exchanger
60
Maintaining the Condensate System
60
Part 13 - Installation Checklist
66
Part 14 - Maintenance Report
66
Rev
68
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