Horizon Fitness VAC-1000 Manuals

Manuals and User Guides for Horizon Fitness VAC-1000. We have 2 Horizon Fitness VAC-1000 manuals available for free PDF download: Manual

Horizon Fitness VAC-1000 Manual (235 pages)

SADDLE STITCHING SYSTEM

Brand: Horizon Fitness | Category: Printer | Size: 17 MB

Important Information
2
Safety Precautions
3
Operating Safety Precautions
4
Devices and Installation Space
5
Description of Direction Terms
5
Table of Contents
6
General Description
11
Booklet Making
11
Machine Description
12
Accumulator/Folder (ACF-30) Description
13
Saddle Stitcher (SPF-30S) Description
14
Three-Knife Trimmer (HTS-30S) Description
15
Fore-Edge Trim Unit
15
Top-Bottom Trim Unit
16
Delivery Conveyor Unit
17
Switch Descriptions
18
Screen Descriptions
20
Screens
20
Main-Run Screen
21
Main-Setting Screen
22
Main-Option Screen
23
Size Setting-Sheet Size Screen
24
Size Setting-Trimmed Booklet Size Screen
25
Fine Adjustment - ACF Screen
26
Fine Adjustment - SPF Screen
26
Fine Adjustment - HTS Screen
27
Memory Screen
28
Information Screen
29
Information-Report Screen
30
Information-Error History Screen
30
Information-Input Monitor Screen
31
Information-Single Operation Screens
32
Checks before Operating
35
Operation
37
Operation Outline
37
Operating Procedures (Whole System)
39
Turn on the Power Switch
39
Set the ST-40 (Stacker)
39
Select "Stitch
39
Set the VAC (Collator)
40
Load the Sheets into the Bins in the VAC
40
Set the Overlap
42
Input the Sheet Size
42
Input the Trimmed Booklet Size
43
Input the Booklet Thickness
44
Attach or Remove the Accessories
45
Set the ACF-30 (Accumulate/Fold Unit)
49
Set the SPF-30S (Saddle Stitcher)
53
Check the Wire Setting
53
Check the Staple Detect Section
54
Test the Stitching Action
55
Set the HTS-30S (Three-Knife Trimmer)
56
Adjust the Fore-Edge Transport Belt Gap
57
Adjust the Height of the Center Brush
58
Adjust the Trim Alignment Rollers
58
Operating Procedures (Not Using Three-Knife Trimmer)
61
Operating Procedures (Not Using Collator and Three-Knife Trimmer)
62
Operating Procedures (Using Three-Knife Trimmer Only)
63
Operating Procedures (Not Using Collator)
65
Set the Delivery Section
66
Set the Position of the Delivery Rollers
66
Stop the Machine
66
Memory Operating Procedures
69
Saving to Memory
69
Loading from Memory
70
Adjustments
71
Section Description
71
Settings and Adjustments
72
SPF-30S Adjustments
77
SPF-30S Section Description
77
Settings and Adjustments
78
Stitcher Adjustments
81
HTS-30S Adjustments (Fore-Edge Trim)
84
Fore-Edge Trim Section Description
84
Settings and Adjustments
85
Adjustments (Top-Bottom Trim)
88
Top-Bottom Trim Section Description
88
Settings and Adjustments
89
Replacement Instructions
91
Upper Fore-Edge Knife Replacement
91
Lower Fore-Edge Knife Replacement
95
Fore-Edge Knife Gap Adjustment
98
Upper Top-Bottom Knife Replacement
102
Lower Top-Bottom Knife Replacement
105
Top-Bottom Knife Gap Adjustment
108
Upper Center Knife Replacement
112
Lower Center Knife Replacement
113
Center Knife Gap Adjustment
115
Stitcher Head Replacement
120
Additional Stitcher Head Installation
122
Clincher Replacement
123
Additional Clincher Installation
125
Loop Stitching
126
Loop Stitcher Head Replacement
126
Changing the Timing of the Stitcher Heads
127
Punch Unit Installation
130
Punch Replacement
135
Die Plate Replacement
137
Wire Threading
139
Punching Position Adjustment
141
Changing the Number of Punch Hole
142
Maintenance
143
Lubrication
143
Cleaning the Sensors
148
Cleaning the Belts and Rollers
151
Cleaning the ACF-30 Belts and Rollers
151
Cleaning the SPF-30S Belts and Rollers
152
Cleaning the HTS-30S Belts and Rollers
153
Lubricating the Stitcher Head
155
Checking the Compressed Air and Replacing the Air Filters
156
Checking the Compressed Air
156
Replacing the Filter
157
Troubleshooting
161
Outline
161
Error Icons
162
System Error Codes
163
System Error Codes
164
Problems with Booklet Quality
170
Booklet Is Blurred, Scratched, Wrinkled or Torn
170
Booklet Is Not Scored Correctly
172
Fold Line Varies
173
Booklet Is Not Folded on the Scoring Line
173
Booklet Edge Is Bent
174
Booklet Is Not Stitched Correctly
175
Fold and Stitch Lines Are Not Aligned
176
Stitch Position Varies in the Transport Direction
176
Stitch Not Closed Correctly
177
Fore-Edge Length Is too Short
177
Fore-Edge Length Is too Long
178
Booklet Is Trimmed Askew
179
Fore-Edge Length Varies
180
Cover Fore-Edge Length Is too Long
180
Top-Bottom Trim Size Varies
181
Booklet Interior Vs. Exterior
181
Top-Bottom and Fore-Edge Are Not at Right Angles
181
Booklet Size Is Not Even after Center-Cutting
181
Different Top-Bottom Trim Size - Booklet Interior Vs. Exterior
181
Frequent Sheet Jams
182
Sheet Jam at ACF-30 Entrance
182
Sheet Jam at ACF-30 before Scoring
183
Sheets Swell on SPF-30S Saddle
184
Sheet Jam in SPF-30S Transport Section
185
Sheet Jam at HTS-30S Fore-Edge Trim Transport Section176
186
Sheet Jam at HTS-30S Fore-Edge Trim Transport Section
186
Sheet Jam at HTS-30S Exit
188
Booklet Is Not Offset Correctly
188
Other Problems
189
Staple Detection Problems
189
Sheets Damaged by Punches
189
Air Leakage Problem
189
Six-Page Fold (Option)
191
Six-Page Fold
191
Collator ROM Replacement
192
Stitchliner ROM Replacement
193
DSW Setting of the HOF-30
194
Screens of the Collator
195
When the VAC-100 / VAC-60H Is Used
195
When the VAC-1000 / VAC-600H Is Used
196
Screens of the Stitchliner
197
Operation Procedures on the Collator
198
When the VAC-100 / VAC-60H Is Used
198
When the VAC-1000 / VAC-600H Is Used
199
Setting Examples of the Collator
200
Factory Option
203
Center Stitch Unit Installation and Operation
203
Center Stitch Unit Installation Procedures
203
How to Change to Center Stitch Mode
204
Center Stitch Mode Selection
205
If the Stitch Distance Is Shifted
206
Appendix
207
Specifications
207
Specifications (Stitch Distance)
208
Specifications (Trim Width)
210
Specifications (Punch Unit)
212
Accessories
213
Optional Accessories
221
Consumable Parts
222
Optional Parts and Devices
224

Horizon Fitness VAC-1000 Manual (130 pages)

Air-Suction Collator

Brand: Horizon Fitness | Category: Folding Machines | Size: 18 MB

Table of Contents

8
- Safety Precautions
  2
- Basic Safety Precautions
  3
- Warning Label Locations And Meanings
  6
  - Table of Contents
    8
- Before You Begin
  11
- Specifications
  12
- VAC-1000 Series Specifications
  12
- Receiving Tray Specifications
  14
- Machine Descriptions
  15
- Overview
  15
- Feed Section
  16
- Screen Descriptions
  17
- Collating - Operation Screen
  17
- Collating - Operation Setting Screen
  19
- 6-Page Fold Setting Screen
  22
- Tower Setting Screen
  23
- Bin Setting Screen
  24
- Memory Screen
  26
- Preset Input Screen
  27
- Information Screen
  28
- Information - Single Operation Screen
  29
- Information - Error History Screen
  30
- Information - Input Monitor Screen
  30
- Remote Controller
  31
- Receiving Tray (Ccr-DX)
  32
- Stacker (St-20)
  33
- Stacker (St-20R)
  34
- Stacker (St-40)
  35
- Stacker (St-60)
  36
- Hand Marry Unit (Hmu-100)
  38
- Accessories
  39
- Consumables and Optional Parts
  42
2. Operating Procedures

43
- Operating Procedures
  43
- Power On
  44
- Power on
  44
- Preparation For Operation
  45
- Preparation for Operation
  45
- Setting The Tower Setting Screen
  45
- Loading The Sheets
  46
- Small Size Sheet Setting
  48
- Adjusting Suction Air
  49
- Adjusting The Feed Height
  50
- Adjusting The Separation Air
  50
- Adjusting The Height Of Double Feed Stop Pad
  51
- Adjusting The Separate Nose
  51
- Setting The Bulging Nose And Delivery Roller
  52
- Setting The Delivery Section
  52
- Setting The Weight
  53
- Adjusting The Delivery Air
  54
- Setting The Ccr-DX
  55
- Setting The Receiving Tray Unit
  55
- Setting The St-20/ST-20R
  58
- Setting The Collating - Operation Screen
  59
- Setting The Hmu-100 Hand Marry Unit (Option)
  61
- Collating Operation
  62
- Collating Operation
  62
- Sheet Calibration
  62
- Start Collating
  64
- If The Error Screen Is Displayed
  65
- If the Error Screen Is Displayed
  65
- Collating Programs
  67
- Collating Programs
  67
- Double Cycle Program
  67
- Dual Cover Feed Program
  69
- Tab Insert
  71
- Block Feed
  73
- Job Memory
  76
- Job Memory
  76
- Right Side Delivery
  77
- Right Side Delivery
  77
- Hand Marry
  78
- Hand Marry
  78
- Warming Up
  80
- Warming up
  80
3. Troubleshooting

81
4. Maintenance

91
5. Installation

101
- Installation
  102
- Installation 5-1 Installation
  102
- Attaching The Blower Box
  103
- Attaching the Blower Box
  103
- Setting The Tower Number Switches
  105
- Setting the Tower Number Switches
  105
- Connecting The Cables
  106
- Connecting the Cables
  106
- Installing The Ccr-DX
  108
- Installing The Receiving Tray
  108
- Installing the Receiving Tray
  108
- Installing The St-20/ST-20R
  110
- Setting The Remote Controller
  112
- Setting the Remote Controller
  112
- Accessories
  114
- Attaching The Ctk-100 A-Tower Right Side Unit (Option)
  114
- Attaching the CTK-100 A-Tower Right Side Unit (Option)
  114
- Attaching Procedures
  116
- Accessories
  124
- Attaching The Hmu-100 Hand Marry Unit (Option)
  124
- Attaching the HMU-100 Hand Marry Unit (Option)
  124
- Installing The Hmu-100
  125
- Connecting The Cables
  128

Horizon Fitness Categories

Treadmill Elliptical Trainer Exercise Bike LED TV Fitness Equipment

More Horizon Fitness Manuals

Horizon Fitness VAC-1000 Manuals

Horizon Fitness VAC-1000 Manual (235 pages)

Table of Contents

Horizon Fitness VAC-1000 Manual (130 pages)

Table of Contents

Table of Contents

2. Operating Procedures

3. Troubleshooting

4. Maintenance

5. Installation

Related Products

Horizon Fitness Categories