Horizon Fitness VAC-100 Collator Manuals

Manuals and User Guides for Horizon Fitness VAC-100 Collator. We have 2 Horizon Fitness VAC-100 Collator manuals available for free PDF download: Manual

Horizon Fitness VAC-100 Manual (235 pages)

SADDLE STITCHING SYSTEM

Brand: Horizon Fitness | Category: Printer | Size: 17 MB

Important Information
2
Safety Precautions
3
Operating Safety Precautions
4
Devices and Installation Space
5
Description of Direction Terms
5
Table of Contents
6
General Description
11
Booklet Making
11
Machine Description
12
Accumulator/Folder (ACF-30) Description
13
Saddle Stitcher (SPF-30S) Description
14
Three-Knife Trimmer (HTS-30S) Description
15
Fore-Edge Trim Unit
15
Top-Bottom Trim Unit
16
Delivery Conveyor Unit
17
Switch Descriptions
18
Screen Descriptions
20
Screens
20
Main-Run Screen
21
Main-Setting Screen
22
Main-Option Screen
23
Size Setting-Sheet Size Screen
24
Size Setting-Trimmed Booklet Size Screen
25
Fine Adjustment - ACF Screen
26
Fine Adjustment - SPF Screen
26
Fine Adjustment - HTS Screen
27
Memory Screen
28
Information Screen
29
Information-Report Screen
30
Information-Error History Screen
30
Information-Input Monitor Screen
31
Information-Single Operation Screens
32
Checks before Operating
35
Operation
37
Operation Outline
37
Operating Procedures (Whole System)
39
Turn on the Power Switch
39
Set the ST-40 (Stacker)
39
Select "Stitch
39
Set the VAC (Collator)
40
Load the Sheets into the Bins in the VAC
40
Set the Overlap
42
Input the Sheet Size
42
Input the Trimmed Booklet Size
43
Input the Booklet Thickness
44
Attach or Remove the Accessories
45
Set the ACF-30 (Accumulate/Fold Unit)
49
Set the SPF-30S (Saddle Stitcher)
53
Check the Wire Setting
53
Check the Staple Detect Section
54
Test the Stitching Action
55
Set the HTS-30S (Three-Knife Trimmer)
56
Adjust the Fore-Edge Transport Belt Gap
57
Adjust the Height of the Center Brush
58
Adjust the Trim Alignment Rollers
58
Operating Procedures (Not Using Three-Knife Trimmer)
61
Operating Procedures (Not Using Collator and Three-Knife Trimmer)
62
Operating Procedures (Using Three-Knife Trimmer Only)
63
Operating Procedures (Not Using Collator)
65
Set the Delivery Section
66
Set the Position of the Delivery Rollers
66
Stop the Machine
66
Memory Operating Procedures
69
Saving to Memory
69
Loading from Memory
70
Adjustments
71
Section Description
71
Settings and Adjustments
72
SPF-30S Adjustments
77
SPF-30S Section Description
77
Settings and Adjustments
78
Stitcher Adjustments
81
HTS-30S Adjustments (Fore-Edge Trim)
84
Fore-Edge Trim Section Description
84
Settings and Adjustments
85
Adjustments (Top-Bottom Trim)
88
Top-Bottom Trim Section Description
88
Settings and Adjustments
89
Replacement Instructions
91
Upper Fore-Edge Knife Replacement
91
Lower Fore-Edge Knife Replacement
95
Fore-Edge Knife Gap Adjustment
98
Upper Top-Bottom Knife Replacement
102
Lower Top-Bottom Knife Replacement
105
Top-Bottom Knife Gap Adjustment
108
Upper Center Knife Replacement
112
Lower Center Knife Replacement
113
Center Knife Gap Adjustment
115
Stitcher Head Replacement
120
Additional Stitcher Head Installation
122
Clincher Replacement
123
Additional Clincher Installation
125
Loop Stitching
126
Loop Stitcher Head Replacement
126
Changing the Timing of the Stitcher Heads
127
Punch Unit Installation
130
Punch Replacement
135
Die Plate Replacement
137
Wire Threading
139
Punching Position Adjustment
141
Changing the Number of Punch Hole
142
Maintenance
143
Lubrication
143
Cleaning the Sensors
148
Cleaning the Belts and Rollers
151
Cleaning the ACF-30 Belts and Rollers
151
Cleaning the SPF-30S Belts and Rollers
152
Cleaning the HTS-30S Belts and Rollers
153
Lubricating the Stitcher Head
155
Checking the Compressed Air and Replacing the Air Filters
156
Checking the Compressed Air
156
Replacing the Filter
157
Troubleshooting
161
Outline
161
Error Icons
162
System Error Codes
163
System Error Codes
164
Problems with Booklet Quality
170
Booklet Is Blurred, Scratched, Wrinkled or Torn
170
Booklet Is Not Scored Correctly
172
Fold Line Varies
173
Booklet Is Not Folded on the Scoring Line
173
Booklet Edge Is Bent
174
Booklet Is Not Stitched Correctly
175
Fold and Stitch Lines Are Not Aligned
176
Stitch Position Varies in the Transport Direction
176
Stitch Not Closed Correctly
177
Fore-Edge Length Is too Short
177
Fore-Edge Length Is too Long
178
Booklet Is Trimmed Askew
179
Fore-Edge Length Varies
180
Cover Fore-Edge Length Is too Long
180
Top-Bottom Trim Size Varies
181
Booklet Interior Vs. Exterior
181
Top-Bottom and Fore-Edge Are Not at Right Angles
181
Booklet Size Is Not Even after Center-Cutting
181
Different Top-Bottom Trim Size - Booklet Interior Vs. Exterior
181
Frequent Sheet Jams
182
Sheet Jam at ACF-30 Entrance
182
Sheet Jam at ACF-30 before Scoring
183
Sheets Swell on SPF-30S Saddle
184
Sheet Jam in SPF-30S Transport Section
185
Sheet Jam at HTS-30S Fore-Edge Trim Transport Section176
186
Sheet Jam at HTS-30S Fore-Edge Trim Transport Section
186
Sheet Jam at HTS-30S Exit
188
Booklet Is Not Offset Correctly
188
Other Problems
189
Staple Detection Problems
189
Sheets Damaged by Punches
189
Air Leakage Problem
189
Six-Page Fold (Option)
191
Six-Page Fold
191
Collator ROM Replacement
192
Stitchliner ROM Replacement
193
DSW Setting of the HOF-30
194
Screens of the Collator
195
When the VAC-100 / VAC-60H Is Used
195
When the VAC-1000 / VAC-600H Is Used
196
Screens of the Stitchliner
197
Operation Procedures on the Collator
198
When the VAC-100 / VAC-60H Is Used
198
When the VAC-1000 / VAC-600H Is Used
199
Setting Examples of the Collator
200
Factory Option
203
Center Stitch Unit Installation and Operation
203
Center Stitch Unit Installation Procedures
203
How to Change to Center Stitch Mode
204
Center Stitch Mode Selection
205
If the Stitch Distance Is Shifted
206
Appendix
207
Specifications
207
Specifications (Stitch Distance)
208
Specifications (Trim Width)
210
Specifications (Punch Unit)
212
Accessories
213
Optional Accessories
221
Consumable Parts
222
Optional Parts and Devices
224

Horizon Fitness VAC-100 Manual (108 pages)

COLLATOR

Brand: Horizon Fitness | Category: Industrial Equipment | Size: 1 MB

Table of Contents
3
1 Before You Begin

7
Specifications

8
- VAC Series Specifications
  8
- Receiving Tray (Option) Specifications
  9
Machine Descriptions

10
- Overview
  10
- Feed Section
  11
- Operation Panel
  12
  - Main Page
    12
  - Set 1 Page
    14
  - Set 2 Page
    15
  - Program Page
    16
  - Memory Page
    17
  - Preset Input Page
    18
- Remote Controller
  19
- Receiving Tray (CCR)
  20
- Receiving Tray (CCR-DX)
  21
- Stacker (ST-20)
  22
- Stacker (ST-20R)
  23
- Stacker (ST-40)
  24
- Stacker (ST-60)
  25
- Hand Marry Unit (HMU-100)
  27
Accessories

28
Consumables and Options

30
2 Operation Procedures

31
Power on

32
Preparation for Operation

33
- Tower ON/OFF and Delivery Direction Setup
  33
- Collating Sheet Preparation
  34
- Small Size Sheet Setup
  36
- Feed Height Adjustment
  38
- Blower Adjustment
  38
- Double Feed Stop Plate Height Adjustment
  39
- Separate Nose Adjustments
  39
- Delivery Section Setup
  40
  - Bulging Nose and Delivery Roller Setup
    40
  - Weight Setup
    41
  - Delivery Air Adjustment
    42
- Tray Unit Setup
  43
  - When CCR or CCR-DX Is Used
    43
  - When ST-20/ST-20R Is Used
    46
- Setup in Main Page
  47
- Hand Marry Unit Setup (HMU-100: Accessary)
  48
Collating Operation

49
- Sheet Thickness Calibration
  49
- Collating Operation
  50
Feed Error Indication and Remedy

51
Program Collation

53
- Double Cycle
  53
- Dual Cover Feed
  55
- Tab Insert
  57
Job Memory

59
Right Side Delivery

60
Hand Marry

61
3 Troubleshooting

63
Error Indication and Remedy

64
When Misfeeding Occurs

65
When Double Feeding Occurs

65
Sheets Are Fed on the Skew

66
Paper Jam in Transport Conveyor

66
Sheet from Hand Marry Unit Is Jammed

67
Collating Operation Does Not Start Even if Pressing Start Buttom

67
- Collating Operation Does Not Start Even if Pressing Start Button
  67
Fuse and Breaker Check

68
Pump Does Not Work

71
4 Maintenance

73
Daily Cleaning

74
- Feed Ring
  74
- Transport Belt
  75
Monthly Cleaning

76
- Bin Sensor
  76
- Delivery Sensor
  76
Double Feed Stop Plate Replacement

77
Feed Error Sensor Cleaning

78
5 Move and Installation

79
Collator Installation

80
Blower Box Installation

81
System Switch Set up

83
Cable Connection

84
Receiving Tray Installation

85
- Ccr/Ccr-DX
  85
- St-20/St20R
  86
Extra Air Blower (Option) Installation

88
VAC-100A Right Side Unit (Option) Attachment

93
- Accessories
  93
- How to Attach
  95
Hand Marry Unit (Option) Installation

103
- Accessories
  103
- Hand Marry Unit (HMU-100) Installation
  104
- Cable Connection
  107

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Horizon Fitness VAC-100 Collator Manuals

Horizon Fitness VAC-100 Manual (235 pages)

Table of Contents

Horizon Fitness VAC-100 Manual (108 pages)

Table of Contents

1 Before You Begin

Specifications

Machine Descriptions

Accessories

Consumables and Options

2 Operation Procedures

Power on

Preparation for Operation

Collating Operation

Feed Error Indication and Remedy

Program Collation

Job Memory

Right Side Delivery

Hand Marry

3 Troubleshooting

Error Indication and Remedy

When Misfeeding Occurs

When Double Feeding Occurs

Sheets Are Fed on the Skew

Paper Jam in Transport Conveyor

Sheet from Hand Marry Unit Is Jammed

Collating Operation Does Not Start Even if Pressing Start Buttom

Fuse and Breaker Check

Pump Does Not Work

4 Maintenance

Daily Cleaning

Monthly Cleaning

Double Feed Stop Plate Replacement

Feed Error Sensor Cleaning

5 Move and Installation

Collator Installation

Blower Box Installation

System Switch Set up

Cable Connection

Receiving Tray Installation

Extra Air Blower (Option) Installation

VAC-100A Right Side Unit (Option) Attachment

Hand Marry Unit (Option) Installation

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