Honda ATC 125 Manuals

Manuals and User Guides for Honda ATC 125. We have 1 Honda ATC 125 manual available for free PDF download: Service Manual

Honda ATC 125 Service Manual (33 pages)

Brand: Honda | Category: Bicycle | Size: 35.6 MB

Index
1
Serial Number Locations
2
Checking/Changing Oil
2
Oil Filters
2
Clutch Centrifugal Oil Filter
2
Service Checks and Adjustments
3
Drive Chain
3
Chassis Lubrication
3
Clutch
3
Rear Brake (ATC 70/90/110/125)
4
Tires
4
Steering Head Bearings
4
Air/Fuel Filter
4
Periodic Maintenance Intervals
5
Recommended Lubricants
5
Carburetor
5
Spark Arrestor
5
Compression Test
6
Cam Chain Tension
6
Valve Adjstment
6
Timing Inspection Hole
6
Contact Breaker Points Location/Replacement/Gapping (ATC 90/110/70)
7
Ignition Timing
7
Timing Light on Breaker Point Ignition 90 and 110S
7
Tune-Up Specifications
8
Float Level
8
Adjust Float Level by Bending the Tang
8
Base Plate Screws
8
Engine Removal and Installation (ATC 70/90/110/125)
9
Top End
9
Idle Speed and Mixture
9
Direction of Travel
9
Inspection and Installation
10
ATC 90/110/125 Removal
10
Cam Sprocket Bolts (ATC 90-125)
10
Cylinder Head Nuts
10
Top End Assembly
11
Cylinder Head Base Screws
11
Compression Ring Profiles
11
Cylinder and Piston Assembly
11
Install Rings with Manufacturer's Mark up
12
Position Ring End Gaps Around the Piston as Shown
12
Valve Assembly
12
Rotor Timing Marks
12
Right Crankcase Cover Components
13
Removal ATC 70/90/110/125
13
Primary Driven Gear Circlip
13
All Models Removal
14
Clutch Inspection/Assembly
14
Shift Mechanism/Oil Pump Inspection
14
Clutch Roller, Plunger and Spring Assembly
14
Left Crankcase Cover Components
15
ATC 70/90/100 Removal/Inspection/Installation
15
ATC 125 Removal
15
Install the Clutch Lever
15
ATC 125 Inspection/Installation
16
Sub-Transmission Components
16
Recoil Starter Nut, Ratchet Cover and Guide
16
Engagement the End of the Coil Spring
16
Recoil Starter/Magneto/Engine Sprocket/Crankcase Covers/Gear Assemblies Inspection
17
Splitting the Crankcase
17
Sprocket Wear Patterns
17
Correct Oil Seal Installation
17
ATC 70 Engine Specifications
18
Crankshaft/Crankcases/Transmission Inspection
18
Crankcase/Transmission Assembly
18
Checking Big End Side Clearance
18
ATC 70/90 Engine Specifications
19
ATC 110 Engine Specifications
20
ATC 125 Engine Specifications
21
Engine Torque Specifications
22
General Torque Specifications
23
Gas Tank Removal/Installation
23
Carburetor Removal/Disassembly/Inspection/Assembly
23
Electrical System
24
Fuel Petcock/Lines
24
Tank/Carburetor-Mounted
24
Carburetor Assembly and Installation
24
Breaker Point Ignition
25
Charging Circuit (ATC 125)
25
Starting System (ATC 125)
25
Condenser
25
Starter Motor Removal/Disassembly/Inspection/Assembly/Installation
26
Ignition/Engine Stop/Lighting/Neutral Switch
26
Starter Button
26
Checking Commutator Segment Continuity
26
Front Wheel Removal and Installation
27
Front Brake Removal/Inspection/Disassembly
27
Wheel Nuts
27
Checking Brake Lining Thickness
27
Front Wheel Bearings
28
Rear Brake Removal
28
Front Brake Assembly/Installation
28
Removing Bearings from the Hub
28
Front End Bearing Adjustment/Removal
29
Rear Brake Disassembly/Assembly/Installation
29
Installation of the Hub with the Outside out
29
Upper Triple Clamp Steering Stem Nut and Fork Tube Bolts
29
Rear Axle Removal/Inspection/Installation
30
Front End Inspection/Installation
30
Brake Drum Nuts
30
Brake Cover Bolts
30
Chassis Torque Specifications
31

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Honda ATC 125 Service Manual (33 pages)

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