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ATC 110
Honda ATC 110 Manuals
Manuals and User Guides for Honda ATC 110. We have
2
Honda ATC 110 manuals available for free PDF download: Shop Manual, Service Manual
Honda ATC 110 Shop Manual (129 pages)
ATC 90 1973-1978/ ATC 110 1970-1981
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 37.45 MB
Table of Contents
3
Safety Notice
5
General Service Precautions
6
Special Tools
7
Inspection and Adjustments
7
Engine Inspection
7
Servicing the Air Cleaner Element
8
Brake Adjustment
9
Drive Chain Adjustment
10
Engine Removal
12
Engine Installation
14
Principal Changes to the CT90
15
Chassis
15
Front Wheel Disassembly
15
Front Wheel Inspection and Repair
16
Front Wheel Reassembly
18
Rear Wheel Removal
18
Rear Wheel Inspection and Repair
18
Rear Wheel Installation
19
Drive Mechanism Disassembly
21
Drive Mechanism Inspection and Repair
21
Drive Mechanism Reassembly
25
Steering System Disassembly
27
Steering System Inspection and Repair
27
Steering System Reassembly
30
Brake Disassembly
31
Brake Inspection and Repair
31
Brake Reassembly
33
Frame Body Disassembly
35
Frame Body Inspection and Repair
35
Frame Body Reassembly
37
Major Differences between ATC90 and US90
37
Engine Mounting Bracket
37
Step
38
Exhaust Muffler
39
Drive Mechanism
40
Steering System
42
Steering System Inspection and Reassembly
44
New Mechanisms and Major Modified Points of ATC90K3 from ATC90K2
44
Chain Guide
44
Chain Case Inspection Window
44
Chain Tensioner, Tires
45
Ignition Coil and Condenser Removal, Inspection and Reinstallation
45
Carburetor Fuel Cock
45
Choke Lever
46
Engine
46
Left Crankcase Cover and Rotor
50
Left Crankcase Cover and Rotor Reassembly
51
Piston and Cylinder Disassembly
55
Piston and Cylinder Inspection and Repair
59
Cylinder and Piston Checks
60
Cylinder and Piston Reassembly
64
Cam Chain Tensioner and Cam Chain Construction
64
Cam Chain Tensioner Disassembly
65
Cam Chain Tensioner Inspection
65
Cam Chain Tensioner Reassembly
65
Cam Chain Disassembly
65
Cam Chain Assembly
66
Clutch and Oil Pump Disassembly
68
Oil Pump
68
Gear Shift
68
Clutch and Oil Pump Inspection
70
Clutch and Oil Pump Reassembly
72
Carburetor Assembly & Disassembly
73
Carburetor Inspection
74
Carburetor Reassembly
74
Float Level Adjustment
75
Carburetor Adjustment
76
Tappets
76
Contact Breaker Point Gap and Ignition Timing
77
Ignition Timing Inspection
78
Spark Plug Adjustment
79
Clutch Adjustment
79
Cam Chain
79
Checking the Engine Oil Level
80
Changing the Engine Oil
81
Chassis Exploded View
81
Front Wheel - to Disassemble
83
Front Wheel: Inspection and Repair
83
Cold-Patch Repair
84
Rubber Plug Repair
84
Front Wheel: Reassembly
88
Rear Wheels and Drive Mechanism Exploded View
88
Rear Wheels and Drive Mechanism Removal and Disassembly
92
Rear Wheels and Drive Mechanism Inspection and Repair
92
Rear Wheels and Drive Mechanism Reassembly
96
Installing New Parts to Old Model Motorcycle
96
Rear Wheels Bosses Installation
96
Chain Guide Installation
97
Technical Data and Wiring Diagram
98
Optional Parts
98
Wiring Diagram US90
99
Wiring Diagram ATC90K3
100
Addendum Sheed ATC90 '77 - Wheel Exploded View
101
Wheel Disassembly
101
Wheel Inspection and Repair
103
Wheel Assembly (ATC90 '77)
104
Specifications (ATC90 '77)
106
ATC110 '79 Addendum
107
ATC110 '79 Specifications
108
ATC110 '79 Wiring Diagram
109
ATC110 '79 Cable and Harness Routing
110
ATC110 '79 Torque Tables
111
ATC110 '79 - Tools
112
ATC110 '79 - Service Data
113
ATC110 '79 - Maintenance Schedule
114
ATC110 '79 - Carburetor Inspection and Adjustment
115
ATC110 '79 - Carburetor High Altitude Adjustment
116
ATC110 '79 - Throttle Cable Adjustment
116
Fuel Filter Cleaning
117
ATC110 '79 - Brake Lever/Parking Brake
117
ATC110 '79 - Clutch Exploded View
118
ATC110 '81 - Addendum Sheet
119
ATC110 '81 - Specifications
120
ATC110 '81 - Maintenance Schedule
121
ATC110 '81 - Wiring Diagram
121
ATC110 '81 - Torque Values
122
ATC110 '81 - Cable and Harness Routing
123
ATC110 '81 - Ignition System Diagrams
124
ATC110 '81 - Ignition Coil Inspection and Adjustment
124
ATC110 '81 - AC Generator
124
ATC110 '81 - Lighting Coil, Exciter Coil
124
ATC110 '81 - Pulser Generator
125
ATC110 '81 - Ignition Timing
125
ATC110 '81 - CDI Unit Removal and Inspection
126
ATC110 '81 - Drive Chain (Removal of Endless Drive Chain)
128
ATC110 '81 - Drive Chain Cleaning and Lubrication
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Honda ATC 110 Service Manual (33 pages)
Brand:
Honda
| Category:
Bicycle
| Size: 35.6 MB
Table of Contents
1
Index
2
Serial Number Locations
2
Checking/Changing Oil
2
Oil Filters
2
Clutch Centrifugal Oil Filter
3
Service Checks and Adjustments
3
Drive Chain
3
Chassis Lubrication
3
Clutch
4
Rear Brake (ATC 70/90/110/125)
4
Tires
4
Steering Head Bearings
4
Air/Fuel Filter
5
Periodic Maintenance Intervals
5
Recommended Lubricants
5
Carburetor
5
Spark Arrestor
6
Compression Test
6
Cam Chain Tension
6
Valve Adjstment
6
Timing Inspection Hole
7
Contact Breaker Points Location/Replacement/Gapping (ATC 90/110/70)
7
Ignition Timing
7
Timing Light on Breaker Point Ignition 90 and 110S
8
Tune-Up Specifications
8
Float Level
8
Adjust Float Level by Bending the Tang
8
Base Plate Screws
9
Engine Removal and Installation (ATC 70/90/110/125)
9
Top End
9
Idle Speed and Mixture
9
Direction of Travel
10
Inspection and Installation
10
ATC 90/110/125 Removal
10
Cam Sprocket Bolts (ATC 90-125)
10
Cylinder Head Nuts
11
Top End Assembly
11
Cylinder Head Base Screws
11
Compression Ring Profiles
11
Cylinder and Piston Assembly
12
Install Rings with Manufacturer's Mark up
12
Position Ring End Gaps Around the Piston as Shown
12
Valve Assembly
12
Rotor Timing Marks
13
Right Crankcase Cover Components
13
Removal ATC 70/90/110/125
13
Primary Driven Gear Circlip
14
All Models Removal
14
Clutch Inspection/Assembly
14
Shift Mechanism/Oil Pump Inspection
14
Clutch Roller, Plunger and Spring Assembly
15
Left Crankcase Cover Components
15
ATC 70/90/100 Removal/Inspection/Installation
15
ATC 125 Removal
15
Install the Clutch Lever
16
ATC 125 Inspection/Installation
16
Sub-Transmission Components
16
Recoil Starter Nut, Ratchet Cover and Guide
16
Engagement the End of the Coil Spring
17
Recoil Starter/Magneto/Engine Sprocket/Crankcase Covers/Gear Assemblies Inspection
17
Splitting the Crankcase
17
Sprocket Wear Patterns
17
Correct Oil Seal Installation
18
ATC 70 Engine Specifications
18
Crankshaft/Crankcases/Transmission Inspection
18
Crankcase/Transmission Assembly
18
Checking Big End Side Clearance
19
ATC 70/90 Engine Specifications
20
ATC 110 Engine Specifications
21
ATC 125 Engine Specifications
22
Engine Torque Specifications
23
General Torque Specifications
23
Gas Tank Removal/Installation
23
Carburetor Removal/Disassembly/Inspection/Assembly
24
Electrical System
24
Fuel Petcock/Lines
24
Tank/Carburetor-Mounted
24
Carburetor Assembly and Installation
25
Breaker Point Ignition
25
Charging Circuit (ATC 125)
25
Starting System (ATC 125)
25
Condenser
26
Starter Motor Removal/Disassembly/Inspection/Assembly/Installation
26
Ignition/Engine Stop/Lighting/Neutral Switch
26
Starter Button
26
Checking Commutator Segment Continuity
27
Front Wheel Removal and Installation
27
Front Brake Removal/Inspection/Disassembly
27
Wheel Nuts
27
Checking Brake Lining Thickness
28
Front Wheel Bearings
28
Rear Brake Removal
28
Front Brake Assembly/Installation
28
Removing Bearings from the Hub
29
Front End Bearing Adjustment/Removal
29
Rear Brake Disassembly/Assembly/Installation
29
Installation of the Hub with the Outside out
29
Upper Triple Clamp Steering Stem Nut and Fork Tube Bolts
30
Rear Axle Removal/Inspection/Installation
30
Front End Inspection/Installation
30
Brake Drum Nuts
30
Brake Cover Bolts
31
Chassis Torque Specifications
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