HOKUBEMA PANHANS 546|100 Manuals

Manuals and User Guides for HOKUBEMA PANHANS 546|100. We have 1 HOKUBEMA PANHANS 546|100 manual available for free PDF download: Operating Manual

HOKUBEMA PANHANS 546|100 Operating Manual (55 pages)

Combined Surface Planer & Thicknesser

Brand: HOKUBEMA | Category: Planer | Size: 3 MB

Table of Contents
2
Introduction
7
Legal Notice
7
Illustrations
7
Symbols
7
General Symbols
7
Figure 1: 546|100
7
Symbols in Safety Instructions
8
General
9
Target Group and Previous Experience
9
Requirements for the Operators
9
Accident Prevention
9
General Safety Regulations
10
Structure and Function
11
Advantages & Special Features of the Machine
11
Standard Equipment
12
Available Options
12
Safety
13
Basic Safety Instructions
13
Application Area and Intended Use
13
Modifications and Conversions to the Machine
13
Residual Risks
14
Observe the Environmental Protection Regulations
15
Organisational Measures
15
Personnel Selection and Qualification - Basic Duties
15
Safety Instructions for Specific Phases of Operation
16
Normal Operation
16
Special Work Within the Scope of Maintenance Work as Well as Troubleshooting in the Workflow
17
Safe Working Practices
17
Hazardous Areas
18
Danger Zones During Surface Planing
18
Working Areas & Protective Measures
18
Figure 2: Danger Zones During Surface Planing
18
Danger Zones During Thicknessing
19
Working Areas & Protective Measures
19
Figure 3: Danger Zones During Thicknessing
19
Machine Data
20
Technical Specifications
20
Technical Features
20
Figure 4: Nameplate
20
Emission Levels
21
Noise Information
21
Noise Emission Values
21
Figure 5: Working Areas
21
Dimensions
22
Front & Top View
22
Figure 6: Dimensions Top & Side View
22
Side View
23
Figure 7: Dimensions Side View
23
Installation and Connection
24
Check Delivery Conditions
24
Transport
24
Installing the Machine
24
Figure 8: Transportation
24
Figure 9: Foot Underlay
24
Temporary Storage
25
Lashing on a Transport Vehicle
25
Figure 10: Lashing Points (4 X)
25
Connecting the Extraction Unit
26
Figure 11: Extraction Ports
26
Electrical Connections
27
Backup Fuse
27
Supply Cable
27
Machine Socket (Option)
27
Attachment of Auxiliary Equipment
27
Figure 12: Main Switch Housing
27
Components and Controls
28
Machine Components
28
Figure 13: Components & Controls (Front View)
28
Figure 14: Components & Controls (Side & Rear View)
29
Control Panel Planer & Jointer (Detail View)
30
Control Panel Thicknesser (Detail View)
30
Figure 15: Control Panel Planer & Jointer (Standard)
30
Figure 16: Control Panel Thicknesser (Standard)
30
Figure 17: Control Panel Thicknesser (Optional)
30
Commissioning
31
Switching the Machine on and off
31
Surface Planing & Jointing
31
Thicknessing
31
Figure 18: Planing & Jointing Controls
31
Combined Working
32
Emergency Stop System
32
Figure 19: Thicknessing Controls
32
Figure 20: Emergency Stops
32
Operation
33
Surface Planing & Jointing
33
Electrical Adjustment of the Infeed Table
33
Adjusting the Outfeed Table
33
Adjustable Outfeed Table (Option)
33
Figure 21: Operation "Planing & Jointing
33
Figure 22: Outfeed Table Adjustment
33
Operating the Planing Fence
34
Auxiliary Fence
34
Push Block
34
Figure 23: Top View of the Surface Planing Fence
34
Figure 24: Auxiliary Fence
34
Figure 25: Push Block in Compartment
34
Calibrating the Planing Fence (Position 90°)
35
Calibrating the Planing Fence (Position 45°)
35
Figure 26: Check Angle 90 Degrees
35
Figure 27: Calibrate Angle to 90 Degrees
35
Figure 28: Calibrate Angle to 45 Degrees
35
Planer Guard TXF 1570
36
Flat Planing
36
Edge Jointing
36
Optional Planer Guards SUVAMATIC & TX MATIC
36
Figure 29: Planer Guard TXF 1570
36
Figure 30: Guard Setting for Flat Planing
36
Figure 31: Guard Setting for Edge Jointing
36
Figure 32: Type SUVAMATIC (Example)
36
Thicknessing Via Touchscreen Control
37
Touchscreen Control Unit
37
Buttons and Symbols
37
Figure 33: Touchscreen Control Unit
37
Activating the Controller
38
Operating States & Language ("Info" Menu)
38
Figure 34: Screen at Start-Up (Booting)
38
Figure 35: Screen "Ready for Use
38
Figure 36: Info Menu with Status Messages
38
Figure 37: Language Menu
38
Positioning Mode ("Machine" Menu)
39
Figure 38: Setpoint Input in Absolute Mode
39
Figure 39: Position Reached in Absolute Mode
39
Figure 40: Setpoint Input in Incremental Mode
39
Figure 41: Setpoint Reached
39
Calibrating the Table Height ("Setup" Menu)
40
Feed Rate Visualisation (Option)
40
Figure 42: Calibrate Table Height
40
Figure 43: Input of the Reference Value
40
Figure 44: Feed Rate Visualisation
40
Warnings and Error Messages
41
Error Messages
41
Figure 45: Error Message 1
41
Figure 46: Error Message 2
41
Figure 47: Error Message 3
41
Figure 48: Error Message 4
41
Figure 49: Error Message 5
41
Figure 50: Error Message 6
41
Warnings
42
Figure 51: Warning 1
42
Figure 52: Warning 2
42
Fine Adjustable Table Rollers (Option)
43
Adjusting the Table Rollers
43
Changing the Planer Knives
43
Changing the TERSA Knives on an All-Steel Cutter Block (Standard)
43
Figure 53: Adjusting the Table Rollers
43
Figure 54: Changing Tersa Knives
43
Changing the Knives on PANHANS Traditional Cutter Block (Option)
44
PANHANS Cutter Block Adjusting Devices
44
Figure 55: Traditional Cutter Block
44
Figure 56: Standard Adjusting Devices
44
Magnetic Quick Adjusters 1533 (Option)
45
Figure 57: Magnetic Quick Adjusters 1533
45
Figure 58: Adjustment of the Cutter Block
45
Changing the Knives on PANHANS Spiral Cutter Block (Option)
46
Procedure for Changing the Knives
46
Advantages of the PANHANS Spiral Cutter Block
46
Figure 59: Spiral Cutter Carbide Inserts
46
Troubleshooting
47
Maintenance and Inspection
48
Lubrication Instructions
48
Figure 60: Grease Nipples for Adjusting Spindles
48
Replace / Tighten the V-Belts
49
Retighten the Feed Chain
49
Adjusting the Fingers of the Anti-Kickback Device
49
Figure 61: V-Belt Pulleys
49
Figure 62: Two of the Four Adjustment Screws
49
Figure 63: Squared Timber as Adjustment Aid
49
Replace Rubber Rollers
50
Figure 64: Rubber Roller Replacement Step 1A
50
Figure 65: Rubber Roller Replacement Step 1B
50
Figure 66: Rubber Roller Replacement Step 2
50
Figure 67: Rubber Roller Replacement Step 3
50
Figure 68: Rubber Roller Replacement Step 5A
51
Figure 69: Rubber Roller Replacement Step 5B
51
Options and Accessories
52
Cutter Blocks and Planing Knives
52
Accessories for Tersa Cutter Blocks (Standard)
52
Accessories for Traditional Cutter Blocks (Option)
52
Accessories for Spiral Cutter Block (Option)
52
Optional Table Systems
53
Planer Guards
53
Special Accessories
53
Disassembly and Scrapping
54
EU - Declaration of Conformity
55

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HOKUBEMA PANHANS 546|100 Manuals

HOKUBEMA PANHANS 546|100 Operating Manual (55 pages)

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