HOKUBEMA PANHANS 245-20 Manuals

Manuals and User Guides for HOKUBEMA PANHANS 245-20. We have 1 HOKUBEMA PANHANS 245-20 manual available for free PDF download: Operating Manual

HOKUBEMA PANHANS 245-20 Operating Manual (69 pages)

Tilting Spindle Moulder / Table Milling Machine

Brand: HOKUBEMA | Category: Power Tool | Size: 3 MB

Table of Contents
2
Introduction
7
Legal Notice
7
Illustrations
7
Symbols
7
General Symbols
7
Figure 1: Milling Arbor with Cutter Head
7
Symbols in Safety Instructions
8
General
9
Intended Use
10
Target Group and Previous Experience
10
Requirements for the Operators
10
Accident Prevention
11
General Safety Regulations
11
Included Components
12
Optional Accessories
12
Safety
13
Basic Safety Instructions
13
Application Area and Intended Use
13
Modifications and Conversions to the Machine
13
Permissible Tool Dimensions
14
Residual Risks
14
Observe the Environmental Protection Regulations
15
Organisational Measures
15
Personnel Selection and Qualification - Basic Duties
16
Safety Instructions for Specific Phases of Operation
16
Before Working
16
Normal Operation
17
Special Work Within the Scope of Maintenance Work as Well as Troubleshooting in the Workflow
18
After Work
18
Safe Working Practices
18
Operator Training
18
Stability
18
Setting up and Adjusting the Machine
18
Tool Handling
19
Tool Clamping
19
Setting the Milling Fence
19
Direction of Rotation
19
Speed Selection
19
Machine Operation and Selection / Adjustment of Protective Devices
19
Use of Work Devices with Protective Function
21
Noise Reduction
21
Standard Safety Equipment
21
Optional Safety Equipment
21
Hazardous Areas
22
Machine Data
23
Technical Specifications
23
Figure 2: Nameplate
23
Working Area
24
Emission Levels
24
Noise Information
24
Noise Emission Values
24
Figure 3: Working Area
24
Dimensions
25
Front View
25
Top View
25
Figure 4: Dimensions - Front View
25
Figure 5: Dimensions - Top View
25
Installation and Connection
26
Check Delivery Conditions
26
Transport to the Installation Site
26
Installing the Machine
26
Figure 6: Transport Pallet
26
Temporary Storage
27
Lashing on a Transport Vehicle
27
Figure 7: Lashing Points (4 X)
27
Connecting the Extraction Unit
28
Air Speed
28
Existing Negative Pressure at 20 M/S
28
Figure 8: Suction Nozzles
28
Electrical Connection
29
Back-Up Fuses (On-Site)
29
Machine Socket
29
Figure 9: Terminal Box
29
Figure 10: Machine Socket
29
Components and Control Elements
30
Machine
30
Figure 11: Components and Control Elements
30
Control Panel
31
Figure 12: Control Panel
31
Commissioning
32
Switching on and off
32
Selecting the Rotational Direction
32
Switch on the Milling Spindle
32
Switch off the Milling Spindle
32
Emergency Stop Function
33
Speed Setting
33
Cutting Speed Chart
33
Figure 13: Lever to Release the V-Belt
33
Figure 14: Cutting Speed Chart
33
Tool Change
34
With Quick Clamping Device (Standard)
34
With HSK 80 Tool Changing System (Option)
34
Figure 15: Milling Arbor with Quick Clamping Device
34
Figure 16: Marking for Upper Spacer Ring
34
Changing Procedure
35
Figure 17: Remove Dust Protection Cap
35
Figure 18: Loosen & Remove the Milling Arbor with Spanner
35
Figure 19: Remove Milling Arbor
35
Figure 20: Clamping Surfaces and Locking
35
Figure 21: Tool Tray for Pin Spanner
36
Positioning the Spindle Height and Tilt
37
Activate Number Entry Field and Enter Values
37
Tilt Adjustment
37
Tilt Adjustment in Manual or Inching Mode
37
Figure 22: Operating Elements of the Positioning Control
37
Tilt Adjustment Via Target Value Input
38
Calibrating the Tilt Axis Indicator
38
Figure 23: Calibrate Tilt Indicator
38
Height Adjustment
39
Absolute Positioning
39
Incremental Positioning
39
Height Adjustment in Manual or Inching Mode
39
Height Adjustment Via Target Value Input
40
Calibrating the Height Axis Indicator
40
Figure 24: Calibrate Height Indicator
40
Calibrate Cutter Height with Zeromaster (Option)
41
Storage Tray for the Zeromaster
41
Figure 25: Calibrate Cutter Height with Zeromaster
41
Figure 26: Storage Tray for the Zeromaster
41
Milling Fences
42
Placing and Aligning the Milling Fence
42
Figure 27: Locking Bolts and Detent Holes
42
Figure 28: Move Centrally over Milling Spindle
42
Figure 29: Align Dovetail Receptacle to Locking Pin
42
Figure 30: Lock and Engage
42
Functions and Adjustment of the Milling Fences
43
Fence Type 216 (Standard)
43
Figure 31: Operating Elements Fence Type 216
43
Figure 32: Locking Bolt of Type 216
44
Fence Type 204 (Option)
45
Figure 33: Operating Elements Fence Type 204
45
Figure 34: Locking Bolt of Type 204
45
Swivel-Away Device Type 219 (Option)
46
Swivel Away the Milling Fence
46
Figure 35: Clamping Screws
46
Figure 36: Hydraulic Swivel-Away Device
46
Handwheel Adjustment
47
Handwheel Battery Change
47
Figure 37: Digital Handwheel
47
Figure 38: Battery Change
47
Ring Fence TAPOA 1639
48
Figure 39: Operation Elements of the Ring Fence TAPOA 1639
48
Figure 40: TAPOA 1639 Ring Fence Adjustment
48
Protection and Pressure Devices
49
TYPE 1629 GAMMA V (Standard)
49
TYPE 1624 CENTREX (Option)
49
Figure 41: Protection and Pressure Device 1629 GAMMA V
49
Figure 42: Protection and Pressure Device 1624 CENTREX
49
Optional Components
50
Integral Fence System
50
Operation and Functions
50
Figure 43: Integral Fence System (Option)
50
Figure 44: Integral Fence System - Operation and Functions
50
Figure 45: Optional Table Slide
50
Safety Rulers for the Milling Fence
51
Swivel-Away Device for the Milling Fence
51
Turntable (360 Degrees) for the Milling Fence
51
Figure 46: Safety Ruler Set
51
Figure 47: Turntable with Opening for Clamping
51
Extendable Frame Support
52
TM 100 - RFID Based Machine Access Control System
52
Calibration Unit "Zeromaster
52
Figure 48: Clamping Lever for Extendable Frame Support
52
Figure 49: TM 100 Machine Access Control System
52
Figure 50: Zeromaster
52
Tenoning and Slotting Device Type 1376
53
Operation
53
Figure 51: Tenoning Guard 1376
53
Figure 52: Angle Ranges (Position of the Screws)
53
Adaptation to the Machine Table (Only Required for Retrofitting)
54
Supplementary Protective Cover 1641 (Option)
54
Kickback Guard Type 1648
54
Figure 53: Adapt Tenoning Device (Drilling Sketch)
54
Figure 54: Kickback Guard Type 1648
54
Cross-Cut Fence LAS-M
55
Extension for Cross-Cut Fence LAS-M
55
Roller Table
55
Figure 55: Length Stop LAS-M
55
Figure 56: Roller Table
55
Power Feeders
56
Consoles for Power Feeders
56
Figure 57: Power Feeder Type PV84
56
Figure 58: Power Feeder Type Variomatic 4N
56
Figure 59: Console Rigid
56
Figure 60: Console Movable
56
Troubleshooting
57
Error Messages of the Control Unit
57
Maintenance and Inspection
58
Maintenance of the Milling Fence
58
Maintenance of the Tenoning and Slotting Device Type 1376 (Option)
58
Maintenance Plan
59
Readjust the Motor Brake
60
Check the Adjustment
60
Replace Motor Brake
60
Figure 61: Adjusting Screw of the Motor Brake
60
Change and Tighten the Drive Belt
61
Checking the Drive Belt Tension
61
Figure 62: Tightening Drive Belt
61
Figure 63: Checking the Belt Tension
61
Lubrication Instruction
62
Change Lubricator
62
Figure 64: Change Lubricator
62
Figure 65: Activation with Activation Screw
62
Lubrication Plan
63
Figure 66: Lubrication Points on the Machine
63
Figure 67: Central Lubrication
63
Options and Accessories
64
Technical Extensions
64
Milling Fences
65
Milling Spindles and Arbors
66
Roller Table, Cross-Cut Fence and Tenoning Device
66
Power Feeders and Consoles
67
Special Accessories
67
Disassembly and Scrapping
68
EU - Declaration of Conformity
69

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