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ZW 80-5B
Hitachi ZW 80-5B Manuals
Manuals and User Guides for Hitachi ZW 80-5B. We have
1
Hitachi ZW 80-5B manual available for free PDF download: Operator's Manual
Hitachi ZW 80-5B Operator's Manual (338 pages)
Wheel Loader
Brand:
Hitachi
| Category:
Compact Loader
| Size: 10 MB
Table of Contents
Table of Contents
5
Machine Numbers
10
Safety
12
Follow Safety Instructions
12
Prepare for Emergencies
13
Wear Protective Clothing
13
Protect against Noise
14
Inspect Machine
14
General Precautions for Cab
15
Use Handrails and Steps
16
Never Ride Attachment
16
Adjust Operator's Seat
16
Ensure Safety before Rising from or Leaving Operator's Seat
17
Fasten Your Seat Belt
17
Move and Operate Machine Safely
18
Handle Starting Aids Safely
18
Operate Only from Operator's Seat
19
Jump Starting
19
Investigate Job Site Beforehand
20
Equipment of Head Guard, ROPS, FOPS
21
Provide Signals for Jobs Involving Multiple Machines
21
Keep Riders off Machine
22
Drive Safely
22
Drive Machine Safely (Work Site
23
Drive Safely with Bucket Loaded
24
Drive on Snow Safely
24
Travel on Public Roads Safely
25
Avoid Injury from Rollaway Accidents
25
Avoid Accidents from Backing up and Turning
26
Avoid Positioning Bucket or Attachment over Anyone
27
Avoid Tipping
27
Never Undercut a High Bank
28
Dig with Caution
28
Perform Truck Loading Safely
28
Avoid Power Lines
29
Precautions for Operation
29
Precautions for Lightning
29
Object Handling
30
Protect against Flying Debris and Falling Object
31
Park Machine Safely
32
Store Attachments Safely
32
Transport Safely
33
Handle Fluids Safely−Avoid Fires
34
Practice Safe Maintenance
35
Warn Others of Service Work
36
Support Machine Properly
36
Stay Clear of Moving Parts
37
Support Maintenance Properly
37
Prevent Parts from Flying
38
Prevent Burns
38
Replace Rubber Hoses Periodically
39
Avoid High-Pressure Fluids
39
Prevent Fires
40
Evacuating in Case of Fire
42
Beware of Exhaust Fumes
42
Precautions for Welding and Grinding
42
Avoid Heating Near Pressurized Fluid Lines
43
Avoid Applying Heat to Lines Containing Flammable Fluids
43
Precautions for Handling Accumulator and Gas Damper
43
Remove Paint before Welding or Heating
44
Beware of Asbestos and Silicon Dust and Other Contamination
44
Prevent Battery Explosions
45
Service Air Conditioning System Safely
45
Handle Chemical Products Safely
46
Dispose of Waste Properly
46
Safety Signs
48
Components Name
58
Operator's Station
60
Front Console
60
Right Console
62
Mono-Lever Type
62
Monitor Panel
63
Service Indicator (Yellow)
64
Parking Brake Indicator (Red)
65
Brake Level Low Indicator
65
HST Error Indicator (Red)
65
Discharge Indicator (Red)
66
Engine Error Alarm (Red)
66
Overheat Indicator (Red)
66
Engine Oil Pressure Indicator (Red)
67
Air Filter Restriction Indicator (Red)
67
Preheat Indicator (Yellow)
67
Coolant Temperature Gauge
68
Fuel Gauge
68
Turn Signal Indicator (Green)
69
High Beam Indicator
69
Work Light Indicator (Yellow)
69
Clearance Light Indicator
70
Maintenance Light (Yellow)
70
Monitor Display
71
F-N-R/Shift Position Indicator
72
F-N-R Indicator
72
Shift Position Indicator
72
Speedometer
73
Ride Control Enabled Indicator (Optional)
73
Machine Information Display
74
Toggling through the Vehicle Information Display
75
Hour Meter
75
2 1 Mnch-01-531
75
Hydraulic Oil Hour Meter
76
Hydraulic Oil Filter Hour Meter 1
76
Engine Oil Hour Meter
77
Engine Oil Filter Hour Meter
77
Method of Changing Replacement Interval for Oils and Filters
79
Changing the Hydraulic Oil Hour Meter
79
Changing Hydraulic Oil Filter Hour Meter 3
81
Changing Engine Oil Hour Meter
82
Changing Engine Oil Filter Hour Meter
83
Changing Fuel Filter Hour Meter
84
Changing Axle Oil Hour Meter
85
Switches, Steering Wheel and Pedals
86
F-N-R Lever
87
Neutral Lever Lock (for F-N-R Lever)
87
Steering Wheel
88
Horn
88
Turn Signal Lever
88
Light Switch
89
Dimmer Switch
90
Hazard Lamp Switch
91
Work Light Switch (Cab-Equipped Machine)
92
Hi-Lo Selector Switch
93
Parking Brake Switch
94
Wiper Switch
95
Using the Wipers
95
Front Wiper Switch (Cab-Equipped Machine)
96
Rear Wiper Switch (Cab-Equipped Machine)
96
Operator's Station
97
Accelerator Pedal
97
Brake, Inching Pedal
97
Right Console (Work Equipment-Related)
98
Mono-Lever Type
98
Front Control Lever
99
Mono-Lever Type
99
Control Lever Locks
100
Differential Lock
100
Right Console/Switch Panel
101
Key Switch
102
Throttle Limit Switch
102
Ride Control Switch (Optional)
103
Operating the Ride Control
103
Air Conditioner Operation (Optional on Cab-Equipped Machines)
104
Name of Components
104
Name of Parts on the Control Panel
104
Control Panel Names and Functions
105
Tips for Optimal Air Conditioner Usage
106
For Rapid Cooling
106
When the Windows Are Fogged up
106
Off-Season Air Conditioner Maintenance
106
Adjusting the Operator's Seat (Standard Seat)
107
Name of Components
107
Adjusting the Operator's Seat (Full Suspension Seat)
108
Name of Components
108
Seat Belt
110
Seat Back Pocket
110
Fuse Box
111
Fuse Box a (Body)
112
Fuse Box B (Cab)
112
ROPS Cab
113
Room Light
115
Sun Visor
115
Drink Holder
115
Coat Hook
116
Rearview Mirror
116
AM/FM Radio Operation (Optional)
117
Radio Unit (Optional)
120
Control Panel
120
LCD Display
121
Basic Operation
122
FM/AM Radio Operation
126
Receives both FM and am Radio
126
Control Panel
126
Operator's Station
127
Bluetooth® Input
129
USB Device Input
134
Setting Screens
137
Overhead Switch Panel (Optional)
146
Cab Door
147
Door Lock Knob
148
Door Opening Lever
148
Window Release Levers
148
To Fully Open the Door
149
Door Lock Release Lever
149
Articulation Lock Bar
150
Towing Pin
150
Engine Cover
151
Opening the Engine Cover
151
Closing the Engine Cover
151
Side Inspection Covers
151
Steps
152
Anti-Vandalism Devices
152
Battery Disconnect Switch
153
Break-In
156
Operating Engine
158
Before Starting the Engine
159
Starting the Engine
161
Starting in Cold Weather
163
Preheating
163
Check Instruments after Starting the Engine
164
Monitor Operation Checks
164
Check Engine Noise and Exhaust Gas Color
164
Starting with Booster Cables
165
Warming up Operation
167
Warming up in Cold Weather
168
Stopping the Engine
170
Driving Machine
172
Starting to Move
172
Parking Brake Switch
174
Drive Speed Change
175
Changing Forward/Reverse Drive Direction
175
Steering Wheel
176
Stop and Restart of Travel
177
Precautions for Driving on Slopes
179
Precautions for Driving Speeds
180
Precautions to be Taken if Machine Failure Occurs
181
Stop
182
Parking
183
Emergency Evacuation
185
Operating Machine
188
Control Lever Locks
188
Ride Control Switch (Optional)
189
Operating the Ride Control
189
Adjustment of Bucket Auto Leveler
190
Before Operation
191
Precautions for Operation
191
Ensure Safety When Operating on Road Shoulders
191
Avoid Overloading
192
Avoid Rapid Steering Changes And/Or Sudden Braking
192
Avoid Operation with Biased Loads
192
Excavation
193
Grading
195
Loading
196
Dozing
200
Scooping
200
Removing Snow
201
Lifting Wheel Loader
201
Precautions for after Operation
202
Transporting
206
Loading/Unloading on Trailer
206
Transporting
208
Transporting Wheel Loader (Urgent Situation)
209
Towing Method
214
Lifting Machine
215
Maintenance
218
Inspection and Maintenance
219
Check the Hour Meter Regularly
219
Names of Components
220
Maintenance Guide Table
221
Preparation for Inspection and Maintenance
223
Frame Lock
225
Side Inspection Covers
226
Engine Cover
227
Opening the Engine Cover
227
Closing the Engine Cover
227
Maintenance Guide
228
Periodic Replacement of Parts
234
Kind of Oils
235
Greasing
238
Engine
241
Engine Oil Level
241
Change Engine Oil
242
Replace Engine Oil Filter
242
Powertrain
244
Change Transmission Oil
244
Replace Axle Oil
245
Check Oil Level
246
Clean the Oil Breather of the Transmission
247
Check for Oil Leaks Around the Axle and Cover
248
Clean the Air Breather on the Axle Housing
248
Hydraulic System
249
Inspection and Maintenance of Hydraulic Equipment
249
Check Hydraulic Oil Level
251
Replace Hydraulic Oil/Clean Hydraulic Oil Tank
252
Clean the Suction Filter
254
Replace HST Oil Filter Element
255
Maintenance
257
Replace Return Filter
257
Check Hoses and Lines
259
Fuel System
264
Amount of Fuel in the Tank
264
Specified Fuel
264
Refueling
265
Drain Fuel Tank of Water and Sediment
266
Drain Fuel Pre-Filter
267
Bleeding Air from the Fuel System
268
Replace Main Fuel Filter Element
269
Replace Fuel Pre-Filter Element
270
Check Fuel Hoses
271
Air Cleaner
272
Clean or Replace Air Cleaner Element
272
Cooling System
273
Coolant
273
Precautions for Handling Antifreeze
273
Check Coolant Level
274
Check the Drive Belt
275
Replace the Drive Belt
275
Change Coolant
276
Clean the Radiator and Oil Cooler
277
Electrical System
278
Battery
278
Monitor Functions, Instrument Operation
282
Lamps Light or Flash
283
Check Horns, Reverse Buzzer and Light
283
Check Electrical Wiring and Fuses
284
Fuse Box a (Body)
285
Fuse Box B (Cab)
285
Brake System
286
Check Brake Oil Level
286
Maintenance
287
Check Braking (Left/Right Interlocked)
287
Check the Parking Brake
288
Check Brake Discs (Regular and Parking)
288
Replace Brake Oil
288
Tires
289
Check/Adjust Tire Pressure
289
Check for Damage to Tires
290
Retighten Wheel Nuts
290
Tire Removal and Mounting
293
Wheels
293
Air Conditioner (Cab-Equipped Machines)
294
Clean and Replace Circulating Air Filter
294
Check Air Conditioner Unit
295
Check Lines
295
Check Air Conditioner Condenser
296
Check the AC Drive Belt
296
Check Refrigerant Level
297
Check the Compressor and Pulley
297
Switch Operation
297
Miscellaneous
298
Check for Looseness/Wear to the Bucket's Bolt-On Cutting Edge
298
Check and Replace Seat Belt
299
Damaged Canopy or Cab, Loose Bolts
299
Check Level of Washer Fluid
299
Check Steering Wheel Play
300
Accelerator Pedal Operation, Color and Sound of Exhaust
301
Damage or Looseness of Rearview Mirrors
302
Damage or Looseness of Steps or Handrails
302
Clean Engine Compartment and Hood
302
Inspect Sound Dampening Mat Around Engine
303
Tighten Cylinder Head Bolts
303
Measure Engine Compression Pressure
303
Check and Clean Starter and Alternator
303
Retighten Front Axle Mounting Nuts, Rear Axle and Transmission Mounting Nuts
304
Check and Replace EGR Device
304
Clean EGR Cooler
304
Check Turbocharger
304
Check and Clean Injector Nozzle
304
Tighten and Retighten Nuts and Bolts
305
Mounting Nuts
310
Maintenance under Special Environmental Conditions
314
Precautions for Maintenance During Cold Weather Season
314
Storage
318
Troubleshooting
322
Specifications (Canopy)
328
Specifications (Cab)
328
Optional Attachments
330
Quick Coupler
330
Working with a Quick Coupler (Hydraulic)
330
Index
336
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