Hitachi ZW 160-7 Manuals

Manuals and User Guides for Hitachi ZW 160-7. We have 1 Hitachi ZW 160-7 manual available for free PDF download: Operator's Manual

Hitachi ZW 160-7 Operator's Manual (652 pages)

Wheel Loader

Brand: Hitachi | Category: Compact Loader | Size: 52 MB

Table of Contents
7
Machine Numbers
13
Front Axle
15
Intended Use
17
Safety
19
Recognize Safety Information
19
Understand Signal Words
19
Follow Safety Instructions
20
Prepare for Emergencies
21
Wear Appropriate Clothing
21
Inspect Machine
22
General Precautions for the Cab
23
Use Handrail and Steps
23
Adjust the Operator's Seat
24
Ensure Safety before Leaving or Standing up from Operator's Seat
24
Fasten Your Seat Belt
25
Move and Operate Machine Safely
25
Handle Starting Aids Safely
26
Start the Engine Only from Operator's Seat
26
Jump Starting
27
Precautions for Operations
27
Investigate Job Site Beforehand
28
Precautions about Operator's Seat Protections for Falling Objects and When Overturned
29
Provide Signals for Jobs Involving Multiple Machines
30
Keep Riders off Machine
30
Caution with an Overhead Obstacle
30
Drive Safely
31
Drive Machine Safely (Work Site
32
Travel on Public Roads Safely
34
Avoid Injury from Roll Away Accidents
34
Avoid Accidents from Backing up and Turning
35
Avoid Positioning Bucket or Attachment over Anyone
35
Avoid Tipping
36
Never Undercut a High Bank
37
Dig with Caution
37
Perform Truck Loading Safely
38
Avoid Power Lines
38
Precautions for Lightning
39
Object Handling
39
Protect against Flying Debris and Falling Object
40
Park Machine Safely
41
Handle Fluids Safely−Avoid Fires
41
Transport Safely
42
Practice Maintenance Safely
43
Warn Others of Service Work
45
Support Machine Properly
45
Stay Clear of Moving Parts
46
Enmntl-2-1
46
Support Maintenance Properly
47
Prevent Parts from Flying
48
Avoid Injury from Attachment Falling Accident
48
Prevent Burns
49
Replace Rubber Hoses Periodically
49
Avoid High-Pressure Fluids
50
Prevent Fires
51
Check for Oil Leaks
51
Check for Short Circuits
51
Clean up Flammable Materials
52
Check Key Switch
52
Check Heat Shields
52
Evacuating in Case of Fire
53
Beware of Exhaust Fumes
53
Precautions for Welding and Grinding
54
Avoid Heating Near Pressurized Fluid Lines
54
Avoid Applying Heat to Lines Containing Flammable Fluids
54
Precautions for Handling Accumulator and Gas Damper
55
Precautions for Diesel Exhaust Fluid (DEF
55
Remove Paint before Welding or Heating
56
Beware of Asbestos and Silica Dust and Other Contamination
56
Prevent Battery Explosions
57
Service Air Conditioning System Safely
57
Handle Chemical Products Safely
58
Dispose of Waste Properly
58
Never Ride Attachment
59
Notes on Aftertreatment Device
59
Precautions for Communication Terminal
59
Precautions for Communication Terminal Equipment
60
Precautions for Aerial Angle (if Equipped
61
Precautions for Rear Obstacle Detection System (if Equipped
61
Visibility Map for Machine Model ZW140-7 Personal Hazard
62
Conditions: Driver's Visibility on 1Mrb and VTC Are Evaluated under ISO 5006
62
Visibility Map for Machine Model ZW160-7 Personal Hazard
63
Conditions: Driver's Visibility on 1Mrb and VTC Are Evaluated under ISO 5006
63
Visibility Map for Machine Model ZW160PL-7 Personal Hazard
64
Conditions: Driver's Visibility on 1Mrb and VTC Are Evaluated under ISO 5006
64
Visibility Map for Machine Model ZW140-7, 160-7, 160PL-7 Aerial Angle (Surround View) (Optional
65
Area Where a Person Is Recognizably Displayed on the Monitor
65
Visibility Map for Machine Model ZW140-7, 160-7, 160PL-7 Rear Obstacle Detection Sensor (Optional
67
ROD Sensor Detection Zone
67
Safety Signs
68
Before Operation
79
Name of Components
79
Getting on and off the Machine
80
About Aftertreatment Device
81
Aftertreatment Device Condition Indicator
83
Aftertreatment Device Manual Regeneration Request
84
Aftertreatment Device Manual Regeneration Procedure
85
Operator's Station
88
Layout of Equipment in Operator's Station (Illustration Contents)
88
Layout (Right Console) (Illustration Contents)
90
Multi-Function Monitors
91
Summary
91
Monitor Panel (Main Monitor)
92
Main Monitor Indicator Lights (Illustration Contents)
92
Main Monitor Basic Screen
105
Main Monitor Basic Screen Displayed Items
106
DEF/SCR System Alarm
110
Displaying Main Monitor Main Menu
114
Main Monitor Menu Configuration
115
Configuring Sub Meters
116
Display
116
Unit Selection
117
Date and Time
117
Setting the Clock
119
Date Settings
121
Display Format Settings
123
Language Settings
125
Display Language List
126
Brightness Adjustment
127
Aftertreatment Device Regeneration Inhibition
128
Troubleshooting
130
Maintenance
132
Maintenance Notices
134
Remaining Time and Maintenance Interval
135
Monitoring
137
Sub Monitor
138
Sub Monitor Controller
138
Checking Panel Switch Settings
139
Display Items
140
Rear View Camera Display Modes
142
Displaying Sub Monitor Basic Screen
143
Operator Setting Selection (at Startup)
144
Sub Monitor Basic Screen Configuration
145
Sub Monitor Basic Screen Displayed Items
146
Enmntl-2-1
146
Displaying Sub Monitor Main Menu
153
Sub Monitor Menu Configuration
154
Alarm List
155
Remedy
156
Operator Settings Screen
159
Changing Operator Settings
161
Select Material (ZW140-7, 160-7 Only)
162
Select Target Load (ZW140-7, 160-7 Only)
162
Payload Checker (ZW140-7, 160-7 Only)
162
Ride Control Drive Speed Settings
163
Auto Leveler Settings
164
Lift Arm Height Kick out ON/OFF, Stop Height Settings
165
Lift Arm Lower Kick out ON/OFF, Stop Height Settings
167
Bucket Kick out ON/OFF, Stop Angle Settings
169
Settings Menu
171
Auto Shut-Down Time Setting
171
Displaying Control Lever Setting Menus
173
Lift Arm Lever Characteristic Mode
174
Bucket Lever Characteristic Mode
175
3Rd/4Th Lever Characteristic Mode (Optional)
176
Cylinder End Soft Stop
177
3Rd/4Th Lever Detent Setting (Optional)
178
Bucket Dump Stopper Contact Cylinder Length Learning
180
Bucket Tilt Stopper Contact Cylinder Length Learning
181
Payload Checker Non-Load Learning (ZW140-7,160-7 Only)
182
Rear Obstacle Alarm Settings ON/OFF (Optional)
186
Warming up Settings ON/OFF
188
Displaying the Display Menu
189
Brightness Adjustment Procedure
190
Rear View Camera Monitor Reverse Interlocking Setting (Optional)
191
Displaying Information Menu
193
Operation Information
194
Troubleshooting
195
Inspect Machine Daily before Starting
197
Switch Panel (Illustration Content)
200
Deceleration Mode Switch
202
Auto Shut-Down ON/OFF (Optional)
203
Traction Control Switch
205
Fan Reverse Rotation Switch (Optional)
206
Forward/Reverse Selector Switch
208
Approach Speed Control Switch
210
Power Mode ON/OFF Switch
211
Aftertreatment Device Regeneration Inhibit Switch
212
Aftertreatment Device Regeneration Switch
213
Ride Control Switch
214
Front/Rear Wiper Switches
215
Digital Radio
258
Bluetooth Connections
274
Information Screen
291
Rear View Mirror
307
Battery Disconnect Switch
315
Articulation Lock Bar
317
Towing Pin
319
After the First 50 Hours
324
Operating the Engine
325
Before Starting Engine
327
Starting the Engine
331
Warm-Up Operation
339
Stopping the Engine
342
Driving the Machine
343
Shift Switch
347
Accelerator Pedal
350
Brake Pedal
350
Parking Brake Switch
352
Starting off
355
Stopping the Machine
360
Emergency Situations
364
Removing Snow
387
Statistical Data
430
Transporting by Road
453
Transporting by Trailer
453
Lifting Machine
464
Correct Maintenance and Inspection Procedures
467
Names of Components
469
Preparation for Inspection and Maintenance
474
Periodic Replacement of Parts
487
Power Train
511
Hydraulic System
519
Fuel System
539
Air Cleaner
551
Cooling System
553
Electrical System
560
Brake System
570
Air Conditioner
580
Operation in Freezing Weather
627
Storing the Machine
628
Troubleshooting
631
Specifications
638
Installation
644

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Hitachi ZW 160-7 Operator's Manual (652 pages)

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