Hitachi ZW 50-5B Manuals

Manuals and User Guides for Hitachi ZW 50-5B. We have 1 Hitachi ZW 50-5B manual available for free PDF download: Operator's Manual

Hitachi ZW 50-5B Operator's Manual (296 pages)

Wheel Loader

Brand: Hitachi | Category: Compact Loader | Size: 4 MB

Table of Contents
5
Product Identification Number
9
Machine Numbers
10
Safety
11
Recognize Safety Information
11
Understand Signal Words
11
Follow Safety Instructions
12
Prepare for Emergencies
13
Wear Protective Clothing
13
Protect against Noise
14
Inspect Machine
14
General Precautions for the Cab
15
Use Handrails and Steps
16
Never Ride Attachment
16
Adjust Operator's Seat
16
Ensure Safety before Rising from or Leaving Operator's Seat
17
Fasten Your Seat Belt
17
Move and Operate Machine Safely
18
Handle Starting Aids Safely
18
Operate Only from Operator's Seat
19
Jump Starting
19
Investigate Job Site Beforehand
20
Equipment of Head Guard, ROPS, FOPS
21
Provide Signals for Jobs Involving Multiple Machines
21
Keep Riders off Machine
22
Drive Safely
22
Drive Machine Safely (Work Site
23
Drive Safely with Bucket Loaded
24
Drive on Snow Safely
24
Travel on Public Roads Safely
25
Avoid Injury from Rollaway Accidents
25
Avoid Accidents from Backing up and Turning
26
Avoid Positioning Bucket or Attachment over Anyone
27
Avoid Tipping
27
Never Undercut a High Bank
28
Dig with Caution
28
Perform Truck Loading Safely
28
Avoid Power Lines
29
Precautions for Operation
29
Precautions for Lightning
29
Object Handling
30
Protect against Flying Debris and Falling Object
31
Park Machine Safely
32
Store Attachments Safely
32
Transport Safely
33
Handle Fluids Safely−Avoid Fires
34
Practice Safe Maintenance
35
Warn Others of Service Work
36
Support Machine Properly
36
Stay Clear of Moving Parts
37
Support Maintenance Properly
37
Prevent Parts from Flying
38
Prevent Burns
38
Replace Rubber Hoses Periodically
39
Avoid High-Pressure Fluids
39
Prevent Fires
40
Evacuating in Case of Fire
42
Beware of Exhaust Fumes
42
Precautions for Welding and Grinding
42
Avoid Heating Near Pressurized Fluid Lines
43
Avoid Applying Heat to Lines Containing Flammable Fluids
43
Precautions for Handling Accumulator and Gas Damper
43
Remove Paint before Welding or Heating
44
Beware of Asbestos and Silica Dust and Other Contamination
44
Prevent Battery Explosions
45
Service Air Conditioning System Safely
45
Handle Chemical Products Safely
46
Dispose of Waste Properly
46
Safety Signs
47
Components Name
55
Canopy Vehicle
55
Cab Vehicle (Optional)
56
Getting On/Off the Machine
57
Operator's Station
58
Features
58
Front Console
59
Right Console
60
Monitor Panel
61
Service Indicator (Yellow)
62
Parking Brake Indicator (Red)
63
Brake Level Low Indicator
63
Discharge Warning Indicator (Red)
63
Engine Error Alarm (Red)
63
Overheat Indicator (Red)
64
Engine Oil Pressure Indicator (Red)
64
Air Cleaner Restriction Alarm (Red)
64
Preheat Indicator (Yellow)
65
Seat Belt Indicator (Red)
65
Fuel Level Indicator (Orange)
65
Turn Signal Indicator (Green)
66
Work Light Indicator (Yellow)
66
Clearance Light Indicator (Green)
66
Maintenance Light (Yellow)
67
Monitor Display
68
F-N-R Indicator
69
Travel Mode Indicator (Optional)
69
Hour Meter
70
Clock
70
Fuel Gauge
70
Coolant Temperature Gauge
70
Engine Tachometer
70
Time
71
Maintenance
72
Checking Hours until Next Maintenance
72
Resetting Hours until Next Maintenance
73
Switches, Steering Wheel and Pedals
74
Forward/Reverse Lever
75
Neutral Lever Lock (Forward/Reverse Lever)
75
Steering
76
Horn Switch
76
Turn Signal Lever
76
Light Switch
77
Hazard Switch (Optional)
78
Front Work Light Switch (Cab)
79
Rear Work Light Switch (Cab, Optional)
80
Parking Brake Switch
81
Front Window Wiper Switch (Cab)
82
Rear Window Wiper Switch (Cab)
82
Accelerator Pedal
83
Brake/Inching Pedal
83
Right Console
84
Loader Control Lever
85
Mono-Lever Type
85
Lever Locks
86
Key Switch
87
Travel Mode Switch
88
Air Conditioner (Optional) Operation
89
Components Name
89
Control Panel Arrangement
89
Control Panel Switch Designation and Function
90
Tips for Optimal Air Conditioner Usage
91
For Rapid Cooling
91
When Windows Become Clouded
91
Maintenance of the Air Conditioner Being Not in Use
91
Adjusting the Operator's Seat (Reclining Type)
92
Name of Components
92
Seat Back Pocket
93
Fuse Box
94
Fuse Box (Cab-Equipped Machines) (Optional)
95
Rops Cab (Optional)
96
Room Light
98
Sun Visor
98
Drink Holder
98
Emergency Evacuation Hammer
99
Coat Hook
99
Rearview Mirror
99
Cab Switch Panel (Optional)
100
Cab Door
101
Door Lock Knob
102
Door Open/Close Lever
102
Window Open/Close Levers
102
When Fully Opening the Door
103
Door Lock Disengage Lever
103
Articulation Lock Bar
104
Towing Pin
104
Engine Hood
105
Opening/Closing Engine Hood
105
Steps
105
Vandal-Resistant Devices
106
Radio Unit (CAB) (Optional)
107
Control Panel
107
LCD Display
108
Basic Operation
109
Selecting Source
110
Volume Control
111
FM/AM Radio Operation
113
Control Panel
113
Tuning Procedure
115
Bluetooth® Input
116
USB Device Input
121
Setting Screens
124
Brightness Adjustment
126
Time Adjustment
131
Break-In
133
Observe Engine Operation Closely
133
Operating the Engine
135
Check before Starting
135
Starting Engine
137
Check after Starting
139
Using Booster Batteries
140
Warm up Operation
142
Warm up Operation in Cold Weather
143
Stopping Engine
144
Driving the Machine
145
Driving Machine
145
Starting to Move
146
Parking Brake Switch
148
Changing Travel Speed
149
Changing Forward/Reverse Drive Direction
149
Steering
150
Stop and Restart of Travel
151
Precautions for Driving on Slopes
153
Precautions to be Taken if the Machine Failure Occurs
154
Stop/Parking
155
Emergency Occasions
157
Operating the Machine
159
Loader Control Lever
159
Lever Locks
160
Adjustment of Bucket Auto Leveler
161
Before Operation
162
Precautions for Operation
162
Ensure Safety When Operating on Road Shoulders
162
Avoid Overloading
163
Avoid Rapid Steering Changes And/Or Sudden Braking
163
Excavation
164
Digging and Loading Level Ground
165
Grading
166
Loading
167
Dozing
169
Scooping
169
Removing Snow
170
Lifting Wheel Loader
170
Precautions for after Operation
171
Transporting
173
Transporting by Road
173
Transporting by Trailer
173
Loading/Unloading on Trailer
173
Transporting
174
Transporting Wheel Loader (Urgent Situation)
176
Towing Method
181
Lifting Machine
182
Maintenance
183
Correct Maintenance and Inspection Procedures
183
Check the Hour Meter Regularly
184
Use Correct Fuels and Lubricants
184
Layout
185
Maintenance Guide Table
186
Preparations for Inspection and Maintenance
187
Lock Frames
188
Engine Hood
189
Periodic Replacement of Parts
190
Maintenance Guide
191
Kind of Oils
197
List of Consumable Parts
199
Greasing
200
Engine
204
Check Engine Oil Level
204
Change Engine Oil
205
Replace Engine Oil Filter
206
Oil Separator Element (Blow-By Gases)
207
Power Train
208
Change Transmission Oil
208
Change Axle Oil
209
Clean Transmission Air Breather
211
Check Surrounding Areas Around Axles and Covers for Oil Leaks
212
Clean Axle Housing Air Breather
212
Hydraulic System
213
Inspection and Maintenance of Hydraulic Equipment
213
Check Hydraulic Oil Level
214
Change Hydraulic Oil/Clean Hydraulic Oil Tank
215
Clean Suction Filter
217
Replace HST Oil Filter Element
218
Replace Return Filter
220
Check Hoses and Lines
222
Maintenance
223
Fuel System
225
Check Fuel Level
225
Drain Water and Sediment from Fuel Tank
226
Drain Water Separator
227
Replace Main Fuel Filter Element
229
Clean the Water Separator
230
Check Fuel Hoses
231
Air Cleaner
232
Clean and Replace Air Cleaner Element
232
Cooling System
233
Check Coolant Level
235
Check Fan Belt
236
Check Fan Belt Tension
236
Adjust Fan Belt Tension
236
Change Coolant
237
Clean Radiator, Oil Cooler and Inter Cooler Core
238
Electrical System
239
Check Monitor Function and All Other Instrument Operation
239
Check Work Lights
240
Check Horn, Backup Alarm and Backup Light
240
Check Electrical Harnesses and Fuses
241
Fuse Box
242
Fuse Box (Cab-Equipped Machines) (Optional)
242
Check Electrolyte Level
247
Check Electrolyte Specific Gravity
248
Brake System
249
Check Brake Oil Level
249
Check Right and Left Brake Interlocking Performance
250
Check Parking Brake Force
251
Check Brake Disc (Service and Parking)
251
Change Brake Oil
251
Tire
252
Check and Adjust Tire Pressure
252
Check Tire for Damage
253
Check Wheel Bolt Torque
253
Removal and Installation of Tire
256
Tire Wheel
256
Air Conditioner
257
Check Air Conditioner for Damage
257
Check Heater Piping
257
Clean and Replace Circulation Air Filter for Air Conditioner
258
Check Air Conditioner Unit
259
Check Pipelines
259
Check Air Conditioner Condenser
260
Check Air Conditioner Drive Belt
260
Check Refrigerant Quantity
261
Check Compressor and Pulley
261
Check Switch Operation
261
Miscellaneous
262
Check Bucket Bolt-On Cutting Edge for Tightness And/Or Wear
262
Check and Replace Seat Belt
263
Check Canopy/Cab for Damage and Mounting Bolts for Tightness
263
Check Windshield Washer Fluid Level (Cab Equipped Unit)
263
Check Play in Steering Wheel Stroke
264
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
265
Check Outside and Inside Rearview Mirrors
266
Check Steps and Handrails for Damage and Tightness
266
Clean Engine Compartment and Hood
266
Check and Adjust Valve Clearance
267
Check Sound Absorbing Mat Around Engine
267
Check Fuel Injection Timing
267
Check Engine Compression Pressure
268
Check and Clean Starter and Alternator
268
Retighten Front Axle and Rear Axle Support Mounting Bolts
268
Tightening and Retightening Torque of Nuts and Bolts
269
Maintenance under Special Environmental Conditions
277
Maintenance under Special Environmental Conditions
278
Precautions for Maintenance During Cold Weather Season
278
Storage
281
Storing the Machine
281
Removing the Machine from Storage
282
Troubleshooting
283
Specifications
288
Optional Attachments
289
Handling Quick Coupler (Mechanical Type)
289
Installation
290
Index
294

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Hitachi ZW 50-5B Operator's Manual (296 pages)

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