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ZW310
Hitachi ZW310 Manuals
Manuals and User Guides for Hitachi ZW310. We have
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Hitachi ZW310 manual available for free PDF download: Operator's Manual
Hitachi ZW310 Operator's Manual (334 pages)
Wheel Loader
Brand:
Hitachi
| Category:
Compact Loader
| Size: 6.58 MB
Table of Contents
9
Table of Contents
13
Recognize Safety Information
13
Safety
13
Understand Signal Words
14
Follow Safety Instructions
14
Prepare for Emergencies
15
Inspect Machine
15
Protect against Noise
15
Wear Protective Clothing
16
General Precautions for Cab
17
Adjust the Operator's Seat
17
Ensure Safety before Rising from or Leaving Operator's Seat
17
Use Handholds and Steps
18
Fasten Your Seat Belt
18
Handle Starting Aids Safely
18
Move and Operate Machine Safely
19
Jump Starting
19
Operate Only from Operator's Seat
20
Investigate Job Site Beforehand
21
Equipment of Head Guard, Rops, Fops
21
Provide Signals for Jobs Involving Multiple Numbers of Machines
22
Drive Safely
22
Keep Riders off Machine
23
Drive Machine Safely (Work Site
23
Drive Safely with Bucket Loaded
24
Drive on Snow Safely
24
Travel on Public Roads Safely
25
Avoid Injury from Rollaway Accidents
26
Avoid Accidents from Backing up and Turning
27
Avoid Positioning Bucket over Anyone
27
Avoid Tipping
28
Dig with Caution
28
Never Undercut a High Bank
28
Perform Truck Loading Safely
29
Avoid Power Lines
29
Object Handling
29
Precautions for Lightening
29
Precautions for Operation
30
Park Machine Safely
30
Protect against Flying Debris
31
Store Attachments Safely
31
Transport Safely
32
Handle Fluids Safely−Avoid Fires
33
Practice Safe Maintenance
34
Stay Clear of Moving Parts
34
Support Machine Properly
34
Warn Others of Service Work
35
Prevent Parts from Flying
35
Support Maintenance Properly
36
Prevent Burns
36
Replace Rubber Hoses Periodically
37
Avoid High-Pressure Fluids
38
Prevent Fires
39
Beware of Exhaust Fumes
39
Evacuating in Case of Fire
39
Precautions for Welding and Grinding
40
Avoid Applying Heat to Lines Containing Flammable Fluids
40
Avoid Heating Near Pressurized Fluid Lines
40
Remove Paint before Welding or Heating
41
Beware of Asbestos Dust
41
Prevent Battery Explosions
41
Service Air Conditioning System Safely
42
Dispose of Waste Properly
42
Handle Chemical Products Safely
43
Safety Signs
53
Components Name
54
Cab Features
54
Operator's Station
55
Front Console
56
Right Console
57
Monitor Panel
58
Stop Indicator
58
Service Indicator
59
Parking Brake Indicator
59
Brake Oil Low Pressure Indicator
59
Brake Oil Low Level Indicator
59
Emergency Steering Indicator (Optional)
60
Low Steering Oil Pressure Indicator (Optional)
60
Seat Belt Indicator
60
Discharge Warning Indicator
60
Engine Warning Indicator
61
Overheat Indicator
61
Engine Oil Low Pressure Indicator
61
Fuel Filter Restriction Indicator
61
Air Filter Restriction Indicator
62
Transmission Warning Indicator
62
Transmission Oil Filter Restriction Indicator
62
Hydraulic Oil Temperature Indicator
62
Transmission Oil Temperature Indicator
63
Engine Coolant Temperature Gauge
63
Transmission Oil Temperature Gauge
63
Fuel Gauge
64
Preheat Lamp
64
Turn Signal Indicator
64
High Beam Indicator
64
Work Light Indicator
64
Clealance Light Indicator
65
Lever Steering Indicator (Optional)
65
Maintenance Indicator
65
Forward/Reverse Selector Switch Indicator
66
Monitor Display
67
FNR (Forward/Reverse) Position Indicator
68
Hold Indicator
68
Shift Position Indicator
69
Speedometer
70
Automatic Mode Indicator
71
Ride Control Indicator
71
Clutch Cut Position Indicator
72
Machine Information Display
77
Clock Setting Mode
78
Switches, Steering Wheel and Pedals
79
Forward/Reverse Lever/Shift Switch
80
Neutral Lever Lock (Forward/Reverse Lever)
80
Horn Switch
80
Turn Signal Lever
81
Light Switch
82
High-Low Beam Switch
82
Key Switch
83
Windshield Wiper Switch
83
Rear Window Wiper Switch
84
Hazard Switch
85
Work Light Switch
86
Driving Mode Switch (ZW180)
88
Clutch Cut Position Switch
88
Work Mode Switch
89
Parking Brake Switch
90
Accelerator Pedal
90
Brake Pedal
90
Steering Column Tilt & Telescopic Lever
91
Air Conditioner Operation
92
Auto Air Conditioner
97
Defroster Operation
98
Tips for Optimal Air Conditioner Usage
99
Right Console/Switches
100
Loader Control Lever
103
Armrest Adjust Handle
103
Front Control Lever Lock
104
DSS (down Shift) Switch
104
DSS/USS (down Shift/ up Shift) Switch
104
Finger Type
104
Hold Switch
105
DSS (down Shift) Switch
105
Hold Switch
105
Multi-Function Type
105
USS (up Shift) Switch
106
Right Console Switch Panel
106
Quick Coupler Switch (Optional)
107
Lift Arm Auto Lever Switch (Optional)
108
Forward/Reverse Selector Switch
109
Ride Control Switch (Optional)
110
Fog Lamp Switch (Optional)
110
Fan Reversing Switch
111
Emergency Steering Operation Check Switch
111
Ashtray
111
Cigarette Lighter
112
Section 1
112
1- Weight Support Adjustment
113
2- Height Adjustment
113
3- Damper Adjustment
113
4- Fore-Aft Position Adjustment
114
5- Inclination Adjustment
114
6- Seat Depth Adjustment
114
7- Armrest Angle Adjustment
114
8- Reclining Angle Adjustment
115
11- Seat Heater
115
9- Armrest Adjustment
115
12- Headrest
115
10- Lumbar Support Adjustment
116
Section 2
116
Adjusting Operator's Seat (Mechanical Suspension Type Seat)
116
2- Height Adjustment
117
3- Inclination Adjustment
117
4- Fore-Aft Depth Adjustment
117
5- Fore-Aft Position Adjustment
117
6- Armrest Angle Adjustment
118
7- Armrest Adjustment
118
8- Reclining Angle Adjustment
119
Seat Belt
120
Rear Tray
121
Fuse Box
123
Hot&Cool Box
123
Tray and Drink Holder
124
ROPS Cab
126
Front Room Light
126
Rear Room Light
127
Coat Hook
127
Emergency Evacuation Hammer
127
Sun Visor
128
AM/FM Radio Operation
129
Digital Clock Setting Procedure
130
Upper Switch Panel (Optional)
130
Front Hot-Wire Heater Switch (Optional)
130
Rear Hot-Wire Heater Switch (Optional)
130
Rotary Light Switch (Optional)
131
Cab Door
131
Rear View Mirror
131
Room Mirror
132
Door Lock Knob
132
Door Open/Close Lever
132
Window Open/Close Lever
133
Door Lock Disengage Lever
133
When Fully Opening the Door
134
Articulate Lock Bar
135
Seat Pocket
135
Tool Box
135
Towing Pin
136
Inspection/ Maintenance Side Access Cover
137
Rear Grille
137
Steps
138
Vandal-Proof Devices
141
Break-In
141
Observe Engine Operation Closely
143
Check before Starting
143
Operating the Engine
145
Starting Engine
147
Check after Starting
148
Using Booster Batteries
150
Finger Type
150
Multi-Function Type
150
Warming up Operation
160
Steering
161
Provisional Stop and Restart of Driving
163
Precautions for Driving on Slopes
164
Precautions to be Taken if the Machine Failure Occurs
165
Stop/Parking
169
Loader Control Lever
169
Operating the Machine
172
Front Control Lever Lock
173
Clutch Cut Position Switch
174
Adjustment of Loader Front
175
Lift Arm Auto Lever Switch (Optional)
176
Adjustment of Bucket Auto Leveler
177
Adjustment of Lift Arm Auto Leveler (Optional)
177
Adjustment of Lift Arm Kick out
178
Before Operation
178
Ensure Safety When Operating on Road Shoulders
178
Precautions for Operation
179
Avoid Overloading
179
Avoid Rapid Steering Changes And/Or Sudden Braking
180
Excavation
181
Digging and Loading Level Ground
182
Grading
183
Loading
185
Dozing
185
Scooping
186
Lifting Wheel Loader
186
Removing Snow
187
Precautions for after Operations
189
Loading/Unloading on Trailer
189
Transporting
189
Transporting by Road
189
Transporting by Trailer
190
Transporting
192
Transporting Wheel Loader (Urgent Situation)
198
Towing Method
199
Lifting Machine
201
Correct Maintenance and Inspection Procedures
201
Maintenance
202
Check the Hour Meter Regularly
202
Use Correct Fuels and Lubricants
203
Layout
206
Maintenance Guide Table
208
Preparations for Inspection and Maintenance
209
Lock Frames
210
Inspection/Maintenance Access Side Cover
211
Rear Grille
212
Periodic Replacement of Parts
213
Maintenance Guide
219
Kind of Oils
222
Greasing
228
Engine
228
Check Engine Oil Level
228
Change Engine Oil
230
Replace Engine Oil Filter
233
Power Train
233
Check Transmission Oil Level
234
Change Transmission Oil and Transmission Oil Filter
234
Clean Transmission Oil Strainer
236
Change Axle Oil
238
Clean Torque Converter Air Breather
239
Clean Axle Housing Air Breather
240
Hydraulic System
240
Inspection and Maintenance of Hydraulic Equipment
241
Check Hydraulic Oil Level
242
Change Hydraulic Oil
245
Clean Suction Filter
246
Replace Pilot Oil Filter
247
Replace Hydraulic Tank Oil Filter
248
Check Hoses and Lines
251
Service Recommendations for Hydraulic Fittings
253
Fuel System
253
Check Fuel Level
254
Drain Water and Sediment from Fuel Tank
254
Check and Drain Water Separator
258
Replace Fuel Main Filter
260
Replace Fuel Pre-Filter
262
Clean Fuel Solenoid Pump Strainer
263
Check Fuel Hoses
264
Air Cleaner
264
Clean and Replace Air Cleaner Element
265
Cooling System
267
Check Coolant Level
268
Check Fan Belt
268
Check Fan Belt Tension
268
Adjust Fan Belt Tension
269
Change Coolant
273
Clean Radiator/Oil Cooler Cores and Other Cooling System
274
Electrical System
277
Replace Batteries
278
Check Monitor Functions and All Other Instrument Operation
279
Check Work Lights
279
Check Horn and Reverse Buzzer
280
Check Electrical Harnesses and Fuses
282
Brake System
282
Check Right and Left Brake Interlocking Performance
282
Check Parking Brake Force
283
Check Accumulator Function, Gas Leakage, Looseness, and Damage
283
Check Gas Pressure in Accumulator
284
Check Brake Disks (Service and Paring)
285
Tire
285
Check and Replace Tire (Tire Pressure) Check
286
Check Tire for Damage
286
Check Wheel Bolt Torque
290
Air Conditioner
290
Clean/Replace Air Conditioner Circulation/Fresh Air Filters
292
Check Air Conditioner
292
Check Air Conditioner Piping
293
Check Air Conditioner Condenser
293
Check Air Conditioner Fan Belt
294
Check Refrigerant
294
Check Compressor and Pulley
294
Check Switch Operation
295
Miscellaneous
295
Check Bucket Teeth and Cutting Edge
296
Check and Replace Seat Belt
296
Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts
296
Check Windshield Washer Fluid Level
297
Check Play Amount in Steering Wheel Stroke
298
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
299
Check Rearview Mirror and Inside Rearview Mirror
299
Check Turbocharger Bearing
299
Check Engine Cylinder Head and Manifold
299
Check and Adjust Valve Clearance
300
Check Fuel Injection Timing
300
Check Engine Compression Pressure
300
Check and Clean Starter and Generator
300
Retighten Front Axle and Rear Axle Support Mounting Bolts
301
Tightening and Retightening Torque of Nuts and Bolts
315
Maintenance under Special Environmental Conditions
319
Storing the Machine
320
Removing the Machine from Storage
321
Troubleshooting
325
Specifications
326
Sound Level Results (2000/14/Ec)
327
Optional Attachments
327
Specifications
331
Index
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