Hitachi ZW310 Manuals

Manuals and User Guides for Hitachi ZW310. We have 1 Hitachi ZW310 manual available for free PDF download: Operator's Manual

Hitachi ZW310 Operator's Manual

Hitachi ZW310 Operator's Manual (334 pages)

Wheel Loader

Brand: Hitachi | Category: Compact Loader | Size: 6.58 MB

Table of Contents

9
Table of Contents
- 13
  Recognize Safety Information
- 13
  Safety
- 13
  Understand Signal Words
- 14
  Follow Safety Instructions
- 14
  Prepare for Emergencies
- 15
  Inspect Machine
- 15
  Protect against Noise
- 15
  Wear Protective Clothing
- 16
  General Precautions for Cab
- 17
  Adjust the Operator's Seat
- 17
  Ensure Safety before Rising from or Leaving Operator's Seat
- 17
  Use Handholds and Steps
- 18
  Fasten Your Seat Belt
- 18
  Handle Starting Aids Safely
- 18
  Move and Operate Machine Safely
- 19
  Jump Starting
- 19
  Operate Only from Operator's Seat
- 20
  Investigate Job Site Beforehand
- 21
  Equipment of Head Guard, Rops, Fops
- 21
  Provide Signals for Jobs Involving Multiple Numbers of Machines
- 22
  Drive Safely
- 22
  Keep Riders off Machine
- 23
  Drive Machine Safely (Work Site
- 23
  Drive Safely with Bucket Loaded
- 24
  Drive on Snow Safely
- 24
  Travel on Public Roads Safely
- 25
  Avoid Injury from Rollaway Accidents
- 26
  Avoid Accidents from Backing up and Turning
- 27
  Avoid Positioning Bucket over Anyone
- 27
  Avoid Tipping
- 28
  Dig with Caution
- 28
  Never Undercut a High Bank
- 28
  Perform Truck Loading Safely
- 29
  Avoid Power Lines
- 29
  Object Handling
- 29
  Precautions for Lightening
- 29
  Precautions for Operation
- 30
  Park Machine Safely
- 30
  Protect against Flying Debris
- 31
  Store Attachments Safely
- 31
  Transport Safely
- 32
  Handle Fluids Safely−Avoid Fires
- 33
  Practice Safe Maintenance
- 34
  Stay Clear of Moving Parts
- 34
  Support Machine Properly
- 34
  Warn Others of Service Work
- 35
  Prevent Parts from Flying
- 35
  Support Maintenance Properly
- 36
  Prevent Burns
- 36
  Replace Rubber Hoses Periodically
- 37
  Avoid High-Pressure Fluids
- 38
  Prevent Fires
- 39
  Beware of Exhaust Fumes
- 39
  Evacuating in Case of Fire
- 39
  Precautions for Welding and Grinding
- 40
  Avoid Applying Heat to Lines Containing Flammable Fluids
- 40
  Avoid Heating Near Pressurized Fluid Lines
- 40
  Remove Paint before Welding or Heating
- 41
  Beware of Asbestos Dust
- 41
  Prevent Battery Explosions
- 41
  Service Air Conditioning System Safely
- 42
  Dispose of Waste Properly
- 42
  Handle Chemical Products Safely
- 43
  Safety Signs
- 53
  Components Name
- 54
  Cab Features
- 54
  Operator's Station
- 55
  Front Console
- 56
  Right Console
- 57
  Monitor Panel
  - 58
    Stop Indicator
  - 58
    Service Indicator
  - 59
    Parking Brake Indicator
  - 59
    Brake Oil Low Pressure Indicator
  - 59
    Brake Oil Low Level Indicator
  - 59
    Emergency Steering Indicator (Optional)
  - 60
    Low Steering Oil Pressure Indicator (Optional)
  - 60
    Seat Belt Indicator
  - 60
    Discharge Warning Indicator
  - 60
    Engine Warning Indicator
  - 61
    Overheat Indicator
  - 61
    Engine Oil Low Pressure Indicator
  - 61
    Fuel Filter Restriction Indicator
  - 61
    Air Filter Restriction Indicator
  - 62
    Transmission Warning Indicator
  - 62
    Transmission Oil Filter Restriction Indicator
  - 62
    Hydraulic Oil Temperature Indicator
  - 62
    Transmission Oil Temperature Indicator
  - 63
    Engine Coolant Temperature Gauge
  - 63
    Transmission Oil Temperature Gauge
  - 63
    Fuel Gauge
  - 64
    Preheat Lamp
  - 64
    Turn Signal Indicator
  - 64
    High Beam Indicator
  - 64
    Work Light Indicator
  - 64
    Clealance Light Indicator
  - 65
    Lever Steering Indicator (Optional)
  - 65
    Maintenance Indicator
  - 65
    Forward/Reverse Selector Switch Indicator
- 66
  Monitor Display
  - 67
    FNR (Forward/Reverse) Position Indicator
  - 68
    Hold Indicator
  - 68
    Shift Position Indicator
  - 69
    Speedometer
  - 70
    Automatic Mode Indicator
  - 71
    Ride Control Indicator
  - 71
    Clutch Cut Position Indicator
- 72
  Machine Information Display
- 77
  Clock Setting Mode
- 78
  Switches, Steering Wheel and Pedals
  - 79
    Forward/Reverse Lever/Shift Switch
  - 80
    Neutral Lever Lock (Forward/Reverse Lever)
  - 80
    Horn Switch
  - 80
    Turn Signal Lever
  - 81
    Light Switch
  - 82
    High-Low Beam Switch
  - 82
    Key Switch
  - 83
    Windshield Wiper Switch
  - 83
    Rear Window Wiper Switch
  - 84
    Hazard Switch
  - 85
    Work Light Switch
  - 86
    Driving Mode Switch (ZW180)
  - 88
    Clutch Cut Position Switch
  - 88
    Work Mode Switch
  - 89
    Parking Brake Switch
- 90
  Accelerator Pedal
- 90
  Brake Pedal
- 90
  Steering Column Tilt & Telescopic Lever
- 91
  Air Conditioner Operation
- 92
  Auto Air Conditioner
- 97
  Defroster Operation
- 98
  Tips for Optimal Air Conditioner Usage
- 99
  Right Console/Switches
- 100
  Loader Control Lever
- 103
  Armrest Adjust Handle
- 103
  Front Control Lever Lock
- 104
  DSS (down Shift) Switch
- 104
  DSS/USS (down Shift/ up Shift) Switch
- 104
  Finger Type
- 104
  Hold Switch
- 105
  DSS (down Shift) Switch
- 105
  Hold Switch
- 105
  Multi-Function Type
- 105
  USS (up Shift) Switch
- 106
  Right Console Switch Panel
  - 106
    Quick Coupler Switch (Optional)
  - 107
    Lift Arm Auto Lever Switch (Optional)
  - 108
    Forward/Reverse Selector Switch
  - 109
    Ride Control Switch (Optional)
  - 110
    Fog Lamp Switch (Optional)
  - 110
    Fan Reversing Switch
  - 111
    Emergency Steering Operation Check Switch
- 111
  Ashtray
- 111
  Cigarette Lighter
112
Section 1
- - 112
    1- Weight Support Adjustment
  - 113
    2- Height Adjustment
  - 113
    3- Damper Adjustment
  - 113
    4- Fore-Aft Position Adjustment
  - 114
    5- Inclination Adjustment
  - 114
    6- Seat Depth Adjustment
  - 114
    7- Armrest Angle Adjustment
  - 114
    8- Reclining Angle Adjustment
- 115
  11- Seat Heater
  - 115
    9- Armrest Adjustment
- 115
  12- Headrest
- 115
  10- Lumbar Support Adjustment
116
Section 2
- 116
  Adjusting Operator's Seat (Mechanical Suspension Type Seat)
  - 116
    2- Height Adjustment
- 117
  3- Inclination Adjustment
- 117
  4- Fore-Aft Depth Adjustment
- 117
  5- Fore-Aft Position Adjustment
- 117
  6- Armrest Angle Adjustment
- 118
  7- Armrest Adjustment
- 118
  8- Reclining Angle Adjustment
- 119
  Seat Belt
- 120
  Rear Tray
- 121
  Fuse Box
- 123
  Hot&Cool Box
- 123
  Tray and Drink Holder
- 124
  ROPS Cab
- 126
  Front Room Light
- 126
  Rear Room Light
- 127
  Coat Hook
- 127
  Emergency Evacuation Hammer
- 127
  Sun Visor
- 128
  AM/FM Radio Operation
- 129
  Digital Clock Setting Procedure
- 130
  Upper Switch Panel (Optional)
  - 130
    Front Hot-Wire Heater Switch (Optional)
  - 130
    Rear Hot-Wire Heater Switch (Optional)
  - 130
    Rotary Light Switch (Optional)
- 131
  Cab Door
- 131
  Rear View Mirror
- 131
  Room Mirror
- 132
  Door Lock Knob
- 132
  Door Open/Close Lever
- 132
  Window Open/Close Lever
- 133
  Door Lock Disengage Lever
- 133
  When Fully Opening the Door
- 134
  Articulate Lock Bar
- 135
  Seat Pocket
- 135
  Tool Box
- 135
  Towing Pin
- 136
  Inspection/ Maintenance Side Access Cover
- 137
  Rear Grille
- 137
  Steps
- 138
  Vandal-Proof Devices
- 141
  Break-In
- 141
  Observe Engine Operation Closely
- 143
  Check before Starting
- 143
  Operating the Engine
- 145
  Starting Engine
- 147
  Check after Starting
- 148
  Using Booster Batteries
- 150
  Finger Type
- 150
  Multi-Function Type
- 150
  Warming up Operation
- 160
  Steering
- 161
  Provisional Stop and Restart of Driving
- 163
  Precautions for Driving on Slopes
- 164
  Precautions to be Taken if the Machine Failure Occurs
- 165
  Stop/Parking
- 169
  Loader Control Lever
- 169
  Operating the Machine
- 172
  Front Control Lever Lock
- 173
  Clutch Cut Position Switch
- 174
  Adjustment of Loader Front
- 175
  Lift Arm Auto Lever Switch (Optional)
- 176
  Adjustment of Bucket Auto Leveler
- 177
  Adjustment of Lift Arm Auto Leveler (Optional)
- 177
  Adjustment of Lift Arm Kick out
- 178
  Before Operation
- 178
  Ensure Safety When Operating on Road Shoulders
- 178
  Precautions for Operation
- 179
  Avoid Overloading
- 179
  Avoid Rapid Steering Changes And/Or Sudden Braking
- 180
  Excavation
- 181
  Digging and Loading Level Ground
- 182
  Grading
- 183
  Loading
- 185
  Dozing
- 185
  Scooping
- 186
  Lifting Wheel Loader
- 186
  Removing Snow
- 187
  Precautions for after Operations
- 189
  Loading/Unloading on Trailer
- 189
  Transporting
- 189
  Transporting by Road
- 189
  Transporting by Trailer
- 190
  Transporting
- 192
  Transporting Wheel Loader (Urgent Situation)
- 198
  Towing Method
- 199
  Lifting Machine
- 201
  Correct Maintenance and Inspection Procedures
- 201
  Maintenance
- 202
  Check the Hour Meter Regularly
- 202
  Use Correct Fuels and Lubricants
- 203
  Layout
- 206
  Maintenance Guide Table
- 208
  Preparations for Inspection and Maintenance
- 209
  Lock Frames
- 210
  Inspection/Maintenance Access Side Cover
- 211
  Rear Grille
- 212
  Periodic Replacement of Parts
- 213
  Maintenance Guide
- 219
  Kind of Oils
- 222
  Greasing
- 228
  Engine
  - 228
    Check Engine Oil Level
  - 228
    Change Engine Oil
  - 230
    Replace Engine Oil Filter
- 233
  Power Train
  - 233
    Check Transmission Oil Level
  - 234
    Change Transmission Oil and Transmission Oil Filter
  - 234
    Clean Transmission Oil Strainer
  - 236
    Change Axle Oil
  - 238
    Clean Torque Converter Air Breather
  - 239
    Clean Axle Housing Air Breather
- 240
  Hydraulic System
  - 240
    Inspection and Maintenance of Hydraulic Equipment
  - 241
    Check Hydraulic Oil Level
  - 242
    Change Hydraulic Oil
  - 245
    Clean Suction Filter
  - 246
    Replace Pilot Oil Filter
  - 247
    Replace Hydraulic Tank Oil Filter
  - 248
    Check Hoses and Lines
  - 251
    Service Recommendations for Hydraulic Fittings
- 253
  Fuel System
  - 253
    Check Fuel Level
  - 254
    Drain Water and Sediment from Fuel Tank
  - 254
    Check and Drain Water Separator
  - 258
    Replace Fuel Main Filter
  - 260
    Replace Fuel Pre-Filter
  - 262
    Clean Fuel Solenoid Pump Strainer
  - 263
    Check Fuel Hoses
- 264
  Air Cleaner
  - 264
    Clean and Replace Air Cleaner Element
- 265
  Cooling System
  - 267
    Check Coolant Level
  - 268
    Check Fan Belt
  - 268
    Check Fan Belt Tension
  - 268
    Adjust Fan Belt Tension
  - 269
    Change Coolant
  - 273
    Clean Radiator/Oil Cooler Cores and Other Cooling System
- 274
  Electrical System
  - 277
    Replace Batteries
  - 278
    Check Monitor Functions and All Other Instrument Operation
  - 279
    Check Work Lights
  - 279
    Check Horn and Reverse Buzzer
  - 280
    Check Electrical Harnesses and Fuses
- 282
  Brake System
  - 282
    Check Right and Left Brake Interlocking Performance
  - 282
    Check Parking Brake Force
  - 283
    Check Accumulator Function, Gas Leakage, Looseness, and Damage
  - 283
    Check Gas Pressure in Accumulator
  - 284
    Check Brake Disks (Service and Paring)
- 285
  Tire
  - 285
    Check and Replace Tire (Tire Pressure) Check
  - 286
    Check Tire for Damage
  - 286
    Check Wheel Bolt Torque
- 290
  Air Conditioner
  - 290
    Clean/Replace Air Conditioner Circulation/Fresh Air Filters
  - 292
    Check Air Conditioner
  - 292
    Check Air Conditioner Piping
  - 293
    Check Air Conditioner Condenser
  - 293
    Check Air Conditioner Fan Belt
  - 294
    Check Refrigerant
  - 294
    Check Compressor and Pulley
  - 294
    Check Switch Operation
- 295
  Miscellaneous
  - 295
    Check Bucket Teeth and Cutting Edge
  - 296
    Check and Replace Seat Belt
  - 296
    Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts
  - 296
    Check Windshield Washer Fluid Level
  - 297
    Check Play Amount in Steering Wheel Stroke
  - 298
    Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
  - 299
    Check Rearview Mirror and Inside Rearview Mirror
  - 299
    Check Turbocharger Bearing
  - 299
    Check Engine Cylinder Head and Manifold
  - 299
    Check and Adjust Valve Clearance
  - 300
    Check Fuel Injection Timing
  - 300
    Check Engine Compression Pressure
  - 300
    Check and Clean Starter and Generator
  - 300
    Retighten Front Axle and Rear Axle Support Mounting Bolts
  - 301
    Tightening and Retightening Torque of Nuts and Bolts
- 315
  Maintenance under Special Environmental Conditions
- 319
  Storing the Machine
- 320
  Removing the Machine from Storage
- 321
  Troubleshooting
- 325
  Specifications
- 326
  Sound Level Results (2000/14/Ec)
- 327
  Optional Attachments
- 327
  Specifications
- 331
  Index

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