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ZAXIS 120-3 class
Hitachi ZAXIS 120-3 class Manuals
Manuals and User Guides for Hitachi ZAXIS 120-3 class. We have
1
Hitachi ZAXIS 120-3 class manual available for free PDF download: Operator's Manual
Hitachi ZAXIS 120-3 class Operator's Manual (461 pages)
Hydraulic
Brand:
Hitachi
| Category:
Excavators
| Size: 8.03 MB
Table of Contents
8
Table of Contents
12
Recognize Safety Information
12
Understand Signal Words
13
Follow Safety Instructions
14
Prepare for Emergencies
14
Wear Protective Clothing
14
Protect against Noise
15
Inspect Machine
15
General Precautions for Cab
16
Use Handholds and Steps
16
Adjust the Operator's Seat
16
Ensure Safety before Rising From or Leaving Operator's Seat
16
Conditions
17
Fasten Your Seat Belt
17
Move and Operate Machine Safely
17
Handle Starting Aids Safely
18
Operate Only From Operator's Seat
18
Jump Starting
18
Keep Riders Off Machine
19
Precautions for Operations
20
Investigate Job Site Beforehand
21
Equipment of Head Guard, Rops, Fops
21
Provide Signals for Jobs Involving Multiple Numbers of Machines
21
Confirm Direction of Machine to Be Driven
22
Drive Machine Safely
24
Avoid Injury From Rollaway Accidents
25
Avoid Injury From Back-Over and Swing Accidents
26
Keep Person Clear From Working Area
26
Never Position Bucket Over Anyone
26
Avoid Undercutting
27
Avoid Tipping
27
Never Undercut a High Bank
28
Dig with Caution
28
Operate with Caution
29
Avoid Power Lines
29
Precautions for Lightning
29
Object Handling
30
Protect against Flying Debris
30
Park Machine Safely
30
Handle Fluids Safely−Avoid Fires
31
Transport Safely
32
Practice Safe Maintenance
33
Warn Others of Service Work
33
Support Machine Properly
33
Stay Clear of Moving Parts
34
Prevent Parts From Flying
34
Store Attachments Safely
35
Prevent Burns
35
Replace Rubber Hoses Periodically
36
Avoid High-Pressure Fluids
37
Prevent Fires
38
Evacuating in Case of Fire
38
Beware of Exhaust Fumes
38
Precautions for Welding and Grinding
39
Avoid Heating Near Pressurized Fluid Lines
39
Avoid Applying Heat to Lines Containing Flammable Fluids
39
Remove Paint before Welding or Heating
40
Beware of Asbestos Dust
40
Prevent Battery Explosions
40
Service Air Conditioning System Safely
41
Handle Chemical Products Safely
41
Dispose of Waste Properly
42
Safety Signs
50
Components Name
51
Operator's Station
51
Cab Features
52
Multi Function Monitor
53
Outline
56
Menu Screen (23)
57
Hour Meter
57
Fuel Gauge
57
Clock
57
Back Monitor Selector
58
Menu Key
58
Optional Function Key
58
Return to Basic Screen Key
58
Alarm Light
58
Optional Function Display
59
Coolant Temperature Gauge
59
Operating Status Icon Display
64
Alarm Occurrence Screen
66
Contents of Alarms
68
Clock Setting
69
Attachment Selection (Only Machines Equipped with Optional Parts)
73
Pump 2 Flow Rate Adjustment (Only Machines Equipped with Optional Parts)
74
Displaying Operating Conditions
75
Fuel Rate Display/No Display
83
Back Monitor Settings
85
Maintenance Settings
90
Mail (Optional)
92
Language Settings
94
Switch Panel
95
Engine Control Dial
95
Auto-Idle Switch
96
Power Mode Switch
96
Travel Mode Switch
97
Work Light Switch
98
Wiper/Washer Switch
100
Switch Panel (Optional)
102
Key Switch
102
Power Boost Switch (ZX180-3, 200-3, 270-3, 330-3 Class)
102
Horn Switch
103
Cigar Lighter
104
Cab Light
104
Installing Fire Extinguisher (Optional)
105
Pilot Control Shut-Off Lever
105
Engine Stop Switch
106
Fuse Box
107
Auto Air Conditioner
111
Cab Heater Operation
111
Cooling Operation
112
Defroster Operation
113
Tips for Optimal Air Conditioner Usage
114
Cab Heater (Optional)
115
Cab Heater Operation
116
Defroster Operation
117
AM/FM Radio Operation
118
Digital Clock Setting Procedure
119
Cab Door Release Lever
119
Opening Upper Front Window
120
Closing Upper Front Window
121
Removing and Storing Lower Front Window
121
Opening Side Windows
122
Opening/Closing Overhead Window
123
Emergency Exit
124
Adjusting the Seat
125
Seat with a Built-In Heater
126
Adjusting the Air-Suspension Seat (Optional)
127
Seat with a Built-In Heater
128
Adjusting Console Height
129
Seat Belt
130
Break-In
130
Observe Engine Operation Closely
130
Every 8 Hours or Daily
130
After the First 50 Hours
130
After the First 100 Hours
132
Operating the Engine
132
Inspect Machine Daily before Starting
133
Before Starting Engine
134
Starting the Engine in Ordinary Temperature
136
Starting in Cold Weather
138
Check Instruments After Starting
139
Using Booster Batteries
141
Stopping the Engine
142
Driving the Machine
142
Drive the Machine Carefully
143
Steering the Machine Using Pedals
144
Steering the Machine Using Levers
145
Travel Mode Switch
145
Travel Alarm (Optional)
146
Operating On Soft Ground
146
Raise One Track Using Boom and Arm
147
Towing Machine a Short Distance
148
Operating in Water or Mud
149
Parking the Machine On Slopes
149
Parking the Machine
150
Operating the Machine
150
Control Lever (ISO Pattern)
151
Attachment Pedal (Hydraulic Breaker) (Optional)
152
Attachment Pedal (Hydraulic Crusher) (Optional)
153
Pilot Control Shut-Off Lever
155
Engine Speed Control
156
Auto-Idle
157
Work Mode
158
Work Mode Select
159
Power Boost (ZX180-3, 200-3, 270-3, 330-3 Class)
160
Power Mode
161
Operating Backhoe
161
Grading Operation
162
Face Shovel Operation
162
Avoid Abusive Operation
163
Operating Tips
163
Select Correct Track Shoes
164
Hydraulic Breaker and Hydraulic Crusher
165
Pipings for Breaker and Crusher (Optional)
167
Secondary Relief Pressure Adjustment
169
Precautions for Breaker Operation
172
Breaker Maintenance
173
Precautions for Crusher Operation
175
Attachment
179
Attachment Connection Parts
180
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
180
When Installing an Attachment Longer Than Standard Bucket
181
Shackle Hole Usage
181
Overnight Storage Instructions
182
Emergency Boom Lowering Procedure (Without Hose-Rupture Safety Valve)
183
Emergency Boom Lowering Procedure
184
Object Handling
186
Transporting
186
Transporting By Road
186
Loading/Unloading On a Trailer
190
Machine Lifting Procedure
192
Maintenance
192
Correct Maintenance and Inspection Procedures
193
Check the Hour Meter Regularly
193
Use Correct Fuels and Lubricants
194
Layout
195
Maintenance Guide Table
197
Prepare Machine for Maintenance
198
Hood and Access Covers (ZX120-3, 180-3 Class)
199
Hood and Access Covers (ZX200-3, 270-3, 330-3 Class)
200
Periodic Replacement of Parts
201
Maintenance Guide
201
Front Joint Pins
207
A. Greasing
209
Swing Bearing
210
Swing Internal Gear
211
Engine
211
Engine Oil Level
212
Change Engine Oil
212
Replace Engine Oil Filter
214
Transmission
214
Pump Transmission
215
Swing Reduction Gear
216
Travel Reduction Gear
218
Hydraulic System
218
Inspection and Maintenance of Hydraulic Equipment
220
Breaker Maintenance
221
Maintenance
221
Check Hydraulic Oil Level
222
Change Hydraulic Oil
222
Suction Filter Cleaning
224
Air Bleeding Procedures
225
Replace Hydraulic Oil Tank Filter
226
Replace Pilot Oil Filter
227
Replace Air Breather Element
228
Check Hoses and Lines
231
Service Recommendations for Hydraulic Fittings
233
Fuel System
235
Drain Fuel Tank Sump
236
Drain Fuel Filter
240
Replace Fuel Main Filter Element
241
Replace Fuel Pre-Filter Element
242
Clean Fuel Solenoid Pump Strainer
243
Check Fuel Hoses
244
Air Cleaner
244
Clean Air Cleaner Outer Element
244
Replace Air Cleaner Outer and Inner Elements
246
Cooling System
248
Check Coolant Level
249
Check and Adjust Fan Belt Tension
249
ZX120-3, 180-3 Class
250
Check and Adjust Fan Belt Tension (ZX200-3, ZX270-3, ZX330-3 Class)
251
Change Coolant
251
Clean Radiator Interior
252
Clean Radiator, Oil Cooler Core and Inter Cooler Outside
252
Clean Oil Cooler, Radiator and Inter Cooler Front Screen
252
Clean Air Conditioner Condenser
252
Clean Fuel Oil Cooler
252
Clean Air Conditioner Front Screen (Opt.)
253
Electrical System
253
Batteries
256
Replace Batteries
257
Replacing Fuses
259
Miscellaneous
259
Check Bucket Teeth
263
Change Bucket
264
Convert Bucket Connection Into Face Shovel
265
Adjust Bucket Linkage
266
Remove Travel Levers
267
Check Windshield Washer Fluid Level
268
Check Track Sag
270
Clean and Replace Air Conditioner Filter
272
Check Air Conditioner
273
Clean Cab Floor
274
Retighten Cylinder Head Bolt
274
Inspect and Adjust Valve Clearance
274
Measure Engine Compression Pressure
274
Check Starter and Alternator
274
Check and Replace EGR Device
275
Check Tightening Torque of Bolts and Nuts
290
Hydraulic Circuit and Electrical Circuit
290
Hydraulic Circuit
291
Electrical Circuit
291
Electrical Diagram
292
Electrical Diagram
294
Maintenance Under Special Environmental Conditions
296
Storage
296
Storing the Machine
297
Removing the Machine From Storage
298
Troubleshooting
298
Impossible to Start the Engine
299
Engine
303
Electrical System
305
Mode Selection
306
Control Levers
306
Hydraulic System
310
Specifications
310
Specifications (ZX110-3, 110M-3)
311
Working Ranges (ZX110-3, 110M-3)
311
Specifications (ZX160LC-3)
312
Specifications (ZX180LC-3, 180LCN-3)
313
Shoe Types and Applications (ZX180LC-3, 180LCN-3)
313
Specifications (ZX210-3, 210LC-3)
314
Bucket Types and Applications (ZX210-3, 210LC-3)
314
Specifications (ZX210LCN-3, 240N-3)
315
Specifications (ZX130-3, 130LCN-3)
316
Working Ranges (ZX210LCN-3, 240N-3)
317
Shoe Types and Applications (ZX210LCN-3, 240N-3)
318
Shoe Types and Applications (ZX130LCN-3)
319
Bucket Types and Applications (ZX210LCN-3, 240N-3)
319
Specifications (ZX250LC-3, 250LCN-3)
320
Specifications (ZX160LC-3)
321
Working Ranges (ZX250LC-3, 250LCN-3)
323
Shoe Types and Applications (ZX250LC-3, 250LCN-3)
324
Bucket Types and Applications (ZX250LC-3, 250LCN-3)
324
Specifications (ZX280LC-3, 280LCN-3)
325
Specifications (ZX180LC-3, 180LCN-3)
326
Working Ranges (ZX280LC-3, 280LCN-3)
328
Shoe Types and Applications (ZX280LC-3, 280LCN-3)
329
Bucket Types and Applications (ZX280LC-3, 280LCN-3)
329
Specifications (ZX350LC-3, 350LCN-3)
330
Specifications (ZX210-3, 210LC-3)
331
Working Ranges (ZX350LC-3, 350LCN-3)
332
Shoe Types and Applications (ZX350LC-3, 350LCN-3)
333
Bucket Types and Applications (ZX350LC-3, 350LCN-3)
334
Specifications (ZX210LCN-3, 240N-3)
335
Working Ranges (ZX210LCN-3, 240N-3)
338
Specifications (ZX250LC-3, 250LCN-3)
339
Working Ranges (ZX250LC-3, 250LCN-3)
342
Specifications (ZX280LC-3, 280LCN-3)
343
Working Ranges (ZX280LC-3, 280LCN-3)
346
Specifications (ZX350LC-3, 350LCN-3)
347
Working Ranges (ZX350LC-3, 350LCN-3)
350
Sound Level Results (2000/14/EC)
350
Vibration Level
352
Optional Attachments and Devices
352
Using Pad Crawler Shoe
353
Traveling and Other Cautions
354
Transporting
354
Precautions for Transporting Machines with Pad Crawler Shoes
357
Long Arm Operation
358
Blade Lever
358
Precautions for Blade Operation
359
Avoid Hitting Blade with Front-End Attachment
359
Avoid Hitting Blade with Bucket
359
Avoid Striking the Blade Into a Rock
360
Blade Maintenance
361
Specifications (ZX110-3 with Blade)
362
Working Ranges (ZX110-3 with Blade)
363
Shoe Types and Applications (ZX110-3 with Blade)
364
Specifications (ZX130-3 with Blade)
365
Working Ranges (ZX130-3 with Blade)
366
Shoe Types and Applications (ZX130-3 with Blade)
367
Offset Arm Front
368
Offset Direction and Working Range
369
Precautions for Operating with the Offset Function
370
Maintenance
371
Specifications (ZX110-3, 110M-3 Offset)
372
Working Ranges (ZX110-3, 110M-3 Offset)
373
Bucket Teeth (Transverse-Type-Pin-Used Type)
375
Maintenance
378
2-Piece Boom
378
Specifications
378
ZX130-3, 130LCN-3 (2-Piece Boom)
379
Working Ranges
379
ZX130-3, 130LCN-3 2-Piece Boom
380
Shoe Types and Applications
380
ZX130-3 2-Piece Boom
381
ZX130LCN-3 (2-Piece Boom)
382
Specifications
382
ZX210-3, 210LC-3 2-Piece Boom
383
Working Ranges
383
ZX210-3, 210LC-3 2-Piece Boom
384
Shoe Types and Applications
384
ZX210-3 2-Piece Boom
384
ZX210LC-3 2-Piece Boom
385
Specifications
385
ZX210LCN-3, 240N-3 2-Piece Boom
386
Working Ranges
386
ZX210LCN-3, 240N-3 2-Piece Boom
387
Shoe Types and Applications
387
ZX210LCN-3 2-Piece Boom
387
ZX240N-3 2-Piece Boom
388
Specifications
388
ZX250LC-3, 250LCN-3 2-Piece Boom
389
Working Ranges
389
ZX250LC-3, 250LCN-3 2-Piece Boom
390
Shoe Types and Applications
390
ZX250LC-3 2-Piece Boom
390
ZX250LCN-3 2-Piece Boom
391
Specifications
391
ZX280LC-3, 280LCN-3 2-Piece Boom
392
Working Ranges
392
ZX280LC-3, 280LCN-3 2-Piece Boom
393
Shoe Types and Applications
393
ZX280LC-3 2-Piece Boom
393
ZX280LCN-3 2-Piece Boom
394
Specifications
394
ZX350LC-3, 350LCN-3 2-Piece Boom
395
Working Ranges
395
ZX350LC-3, 350LCN-3 (2-Piece Boom)
396
Shoe Types and Applications
396
ZX350LC-3 (2-Piece Boom)
397
Lifting Hook
399
Lifting Capacities
456
Index
457
Index
458
Shoe Types and Applications (ZX210-3, 210LC-3)
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