HELI G3 Series Manuals

Manuals and User Guides for HELI G3 Series. We have 6 HELI G3 Series manuals available for free PDF download: Operation & Service Manual, Operation & Maintenance Manual

HELI G3 Series Operation & Service Manual (199 pages)

Internal Combustion Counterbalanced Forklift Truck(Standard) 2-3.5t

Brand: HELI | Category: Forklifts | Size: 10 MB

HELI G3 Series Operation & Maintenance Manual (179 pages)

Rough Terrain Forklift with Engine 5t

Brand: HELI | Category: Forklifts | Size: 7 MB

Foreword
3
Application Scope and Instruction on the Manual
3
Safety Signal, Expression and Mark
4
Applied Model
5
Truck General View
6
Direction Affirming
6
Measuring Unit
9
Operation Certification
9
Notes on New Truck Usage
10
Running-In of New Truck
10
Quality Guarantee and Maintenance
10
Parts Changing at Regular Time
10
Basic Information of the Truck
10
Displaying Position of the Truck Model and Number
11
Table of Contents
14
Safetynotes
29
Description of the Safety Plate
30
Position of the Safety Plates
30
Safety Plates
32
Protecting against Fire
36
Protect Engine against Fire
36
Protecting against Fite Caused by Fuel or Oil
38
Protect against Fire Caused by Adhered Flammable Things
38
Protect against Fire Caused by Wire Fault
38
Protect against Fire Caused by Oil Pipe Fault
38
Cleaning after Operation
39
If Fire Occurs
40
Basic Notes
40
Follow the Rules
40
Do Not Operate Fault Truck
40
Proper Wearing When Operation
41
Fire Extinguisher and First-Aid Kit
41
Note on the Safety Devices
41
Practice before Operation
41
It Is Prohibited to Jump on and off the Truck
42
Keep the Driver's Cab Dean and Tidy
42
Notes When Flushing Truck
42
Beware of Scalding
43
Protection against Fire
43
If Fire Occurs
44
Do Not Modify the Truck
44
Do Not Disassemble Overhead Guard and Backrest
44
Ensure the Working Area Safety
45
Beware of the Engine Exhausting
45
Note on Window Washing Solution
45
Before Operation
46
Starting Check
46
Check and Adjust before Starting
46
Travelling
47
Preparation before Travelling
47
Notes When Travelling
48
Notes on Truck Stopping and Parking
54
Notes on Towing
55
Load Carrying Operation
55
Check and Maintenance Notes
61
Be Sure to Carry out the Starting Check
61
Place a Warning Sign Around During Check and Maintenance
61
Keep the Working Area Clean and Tidy
62
Notes before Check and Maintenance
62
Let the Unauthorized People be Away
62
Proper Using of the Tools and Devices
62
Notes When Working under the Working Devices
63
Beware Not to be Caught by Mast or Falling
63
Take Care of the High Pressure Oil
64
Beware of the Rotating Belt and Fan
64
Notes When Repairing Electric System
65
Notes When Cleaning with Compressed Air
65
Notes When Dealing with Battery
66
Follow the Rules Strictly so as to Avoid Spark
66
Note When Installing or Removing the Battery
67
Note When Dealing with the Tyres
67
Notes and Recommendations When Maintaining Oil Cylinders
68
Note When Dealing with the Waste
69
Notes after Check and Repair
69
Regular Check on the Key Parts
69
Transportation and Hanging up
70
Notes When Hanging up Truck
70
Notes When Loading or Unloading the Truck
70
Truck Structure and Stability
71
Longitudinal Stability
71
Load Center of Gravity
71
Combined Center of Gravity and Loaded Truck Stability
71
Actual Loading Capacity
72
Instruction on the Capacity Chart
72
Towing
75
Operaton
76
General View
77
Instrument and Control Devices
78
Parts Instruction
79
Meter
79
Operating Devices
83
Assembly and Disassembly of the Attachments
87
Operation
89
Starting Check
89
Getting on and off the Truck and Operation Posture Adjusting
89
Starting, Gear Shifting and Travelling
92
Start and Stop on a Slope
97
Inching
98
Steering
98
Operate on Snow Field and Icy Field
99
Load Handing Operation
100
Notes When the Truck Is Equipped with Solid Tyre
102
Check after Operation
102
Transporting
105
Mast Transporting and Reassembling
107
Checking and Maintenance
109
About Checking and Maintenance
110
Starting Checking
110
Check the Abnormal Found the Day before
111
Forklift Truck
112
Open the Engine Hood to Check
115
Check When the Starting Key Switch Is on on Position
120
Check When Travelling Slowly
125
Check through Operating the Working Devices Operation Lever
126
Safety Function Check
128
Check after Operation and Report
130
Simple Maintenance
131
Lubricating Grease and Fuel
131
Notes
131
Lubricating Chart
134
Filter Element Cleaning
136
Water and Gas Exhausting of the Fuel Filter (Diesel Engine)
136
Parking Brake Shank Operation Force Adjusting
140
Bulbs Changing
144
Steps of Dealing with the Fault Battery
145
Working in Cold Weather
148
Measures for Engine Overheating
150
Operate Truck in Special Environment or with Force
151
Measures if the Fork Can Not be Lowered
152
Truck Cleaning
153
Storing for a Long Time
154
Slinging the Truck
155
Loading and Unloading the Truck
156
Check and Maintenance Time Table
157
Change the Safety Key Parts Regularly
165
Repair Parameter (Gasoline Engine)
166
Optional
169
Capacity Chart
177

HELI G3 Series Operation & Service Manual (111 pages)

Lithium Battery Counterbalanced Forklift Trucks 4-5t

Brand: HELI | Category: Trucks | Size: 5 MB

Table of Contents
3
Main Specifications of Forklift Trucks
4
Construction, Principle, Adjustment and Maintenance of Forklift Trucks
7
- Disassembly and Assembly of Right Reduction Box Assembly
  8
- Disassembly of Wet Friction Plate
  9
- Disassembly of Piston Assembly
  10
- Announcements in Daily Maintenance
  11
- Brake Lever, Fork Disassembly
  11
- Brake Maintenance
  12
- Fuel Quantity of Integrated Electrical Bridge
  12
- Vulnerable Parts of Integrated Electrical Bridge
  12
- Brake Pedal
  13
- Brake System
  13
- Steering System
  17
  - Steering Operation Device
    18
  - Steering Wheel and Its Function
    18
  - Duplex Pump
    19
  - Oil Can for Steering
    19
  - Full Hydraulic Steering Unit
    20
  - Principle Diagram of the Hydraulic Steering System
    20
  - Steering Axle
    21
  - Steering Cylinder
    23
  - Steering Knuckle
    24
  - Adjusting and Fault Diagnosis
    25
  - Connection between Steering Knuckle and Axle
    25
  - Hub
    25
  - Pre-Tightening Adjusting of Hub’s Bearing
    25
  - Inspect after Reassembling the Steering System
    26
  - Pre-Tightening Adjusting of Bearing
    26
- Electric System
  27
  - Steering System Troubleshooting
    27
  - Principle Diagram of Electric System
    29
  - Instrument
    31
  - Introduction of Panel Layout
    31
  - Jiachen Color Screen Instrument
    31
  - Panel Layout
    31
  - Display Interface
    32
  - Hour Meter
    32
  - Instrument Interface Display Information Introduction
    32
  - Instrument Interface-Fault Display
    32
  - LED Lights
    33
  - Steering Angle Indicator
    33
  - Steering Wheel Angle Indicator
    33
  - Travelling Mode
    33
  - Instrument Panel Introduction
    34
  - Battery Status
    35
  - Functions and Applications
    35
  - Milemeter
    35
  - Travelling Speed
    35
  - Control System
    36
  - Introduction to Control System
    36
  - Protection Functions of AC Motor Controller
    36
  - Assembly of Control Device
    37
  - ZAPI Control System Composition
    37
  - Lithium Battery
    38
  - Lithium Battery Specification
    38
  - Motor
    38
  - Motor Specification
    38
  - Lithium Battery Maintenance
    39
  - Lithium Battery Storage and Keep
    39
  - Lithium Battery Usage
    39
  - Daily Maintenance
    40
  - Lithium Battery Error and Resolution
    40
  - Diagnosis
    41
  - Fault Diagnosis of INMOTION
    41
  - General Instruction
    41
  - Fault Diagnosis of ZAPI
    45
  - Fault List of Main Pump, Main Traction
    45
- Hydraulic System
  95
- Lifting System
  98
  - Inner and Outer Mast
    99
  - Adjusting of Shims at the Lifting Cylinder’s Head
    100
  - Fork Carrier
    100
  - Repair and Maintenance
    100
  - Adjustment of Fork Carrier’s Height
    101
  - Replacing Rollers of Masts
    102
  - Replacing Rollers of the Fork Carrier
    102
  - Replacing Main Rollers
    103
Lithium Battery Changing
104
- Truck Selection for Lithium Battery Changing
  104
- General Description
  104
- Load Center C
  105
- Steps to Change the Lithium Battery
  105
- Disconnect the Lithium Battery Connections
  106
- Steps to Install the Lithium Battery
  107

HELI G3 Series Operation & Service Manual (162 pages)

Dual-drive Lithium Battery Powered Forklift Trucks 3-3.5t

Brand: HELI | Category: Forklifts | Size: 6 MB

Table of Contents
4
Ⅰ. Safety Regulations for Driving and Operation of Forklift Truck
5
Fundamental Principle
5
The Delivery of the Truck
5
The Storage of the Truck
5
Preparations before Use
5
Operation of Forklift Truck
6
Daily Maintenance of Forklift Truck
7
The Frame Number Position
10
Capacity Chart
10
Ⅱ. Primary Parameters of Forklift Truck
12
Ⅲ. the Structure, Principle, Adjustment and Maintenance of Forklift Truck
15
Transmission System
15
Braking System
21
Steering System
28
Electric System
35
Troubleshooting
46
Battery Low
51
High Pressure
54
Short Circuit
58
36/37/38） Troubleshooting
65
Analog Input
72
Analog Input
102
Hydraulic System
120
Lifting System
130
Operating System
151
Ⅵ. Lithium Battery Changing
155
General Description
155
Truck Selection for Lithium Battery Changing
155
Steps to Change the Lithium Battery
157
Steps to Install the Lithium Battery
159

HELI G3 Series Operation & Service Manual (139 pages)

Internal Combustion Counterbalanced Forklift Truck 2-3.5t

Brand: HELI | Category: Forklifts | Size: 9 MB

HELI G3 Series Operation & Service Manual (97 pages)

Dual-drive Lithium Battery Powered Counterbalanced Forklift trucks 2.5-3.5t

Brand: HELI | Category: Forklifts | Size: 6 MB

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