Hatz Diesel 4H50TI Manuals

Manuals and User Guides for Hatz Diesel 4H50TI. We have 2 Hatz Diesel 4H50TI manuals available for free PDF download: Manual, Assembly Instructions Manual

Hatz Diesel 4H50TI Assembly Instructions Manual

Hatz Diesel 4H50TI Assembly Instructions Manual (135 pages)

Brand: Hatz Diesel | Category: Engine | Size: 13.02 MB

Table of Contents

Table of Contents
2
General Information
7
1 Safety

9
2 General Information about the H50 Engine

20
- Technical Data
  21
- Power Data H50
  23
- Engine Design
  24
  - Fan2Flywheel (F2F) TIC
    24
  - Fan2Flywheel TICD
    26
  - Openpowerunit (OPU) TIC
    27
  - Silentpack TI/TIC
    29
3 Transport

30
- Transport Conditions
  31
- Transport Damage
  31
- Transport Safety
  31
- Temporary Stoppage
  32
- Packaging
  32
4 Assembly Instructions

33
- Assembly Notes - General Information
  33
- Engine Suspension, Installation
  33
  - Engine Brackets
    34
  - Standard
    34
  - For Hydraulic Power Take off
    34
  - Openpowerunit (OPU)
    34
  - Rigid Engine Suspension
    35
  - Flexible Engine Mounting
    35
  - Vibration Damper
    38
  - Uniform Bearing Load
    40
- Energy Balance
  41
- Installation of Engines under a Cowling
  41
- Engine Cooling
  41
  - General: Attachment of the Water Cooler
    41
  - Installation under a Cowling
    42
  - Cooling Water Hoses
    42
  - Installation in Combination with a Cab Heater
    43
  - The Thermostat
    43
  - Coolant
    44
  - Engine Radiator
    44
  - Water Circuit Piping
    45
  - Expansion Tank
    45
  - Positioning of the Expansion Tank
    45
  - Overview of Expansion Tanks
    46
  - Expansion Tank Tubing
    46
  - Piping of the Cab Heater
    47
- Fuel System
  48
  - Fuel
    48
  - Fuel Specifications
    49
  - Fuel Schematic with Prefilter, Water Separator and Feed Pump
    50
  - Electrical Fuel Feed Pump
    51
  - Fuel Filtration
    51
  - Main Fuel Filter
    51
  - Fuel Prefilter
    53
  - Fuel Tank
    53
- Exhaust Gas System
  55
- Intake and Combustion Air System
  65
- Lubricating Oil
  73
5 Engine Specifications

82
6 Electrical System

84
- Engine Control
  84
  - Control Unit
    85
  - Control Unit Setup
    86
  - Connections
    87
  - Control Unit Installation
    87
  - Diagnostics Tool
    89
  - Flash Codes EDC17 CV54
    89
  - CAN Message List
    89
- Engine Monitoring (Engine Control and Sensor System)
  90
- Battery Sizes
  96
  - Battery Recommendations
    97
  - Installation Location
    98
- Starter
  98
  - Possible Starter Mounting Positions
    98
  - Dimensioning of the Cables between the Starter and Battery
    99
- Alternator
  100
  - Charge Curve 12V
    100
  - Charge Curve 24V
    100
- Hatz Terminal Designation CV54
  101
- Cabling
  102
7 Power Take off

107
- Main Take off (Flywheel Side)
  107
  - Combined Flywheel 6.5"/8" with Connecting Housing/10 Inch Flywheel
    108
  - Connecting Housing with Outside Bearing
    110
  - Power Take off
    111
  - Not Separable
    111
  - Belt Drives
    111
  - Hydraulic Pumps on the Main Take off
    113
  - Couplings
    114
- Power Take off
  117
  - Hydraulic Power Take off
    117
  - Hydraulic Pump Power Take-Off
    117
  - A/C Compressor
    118
8 General Limits of Use

119
- Cold Start Capability
  119
- Maximum Permissible Speed in Coasting Overrun
  120
- Block Heater
  121
9 Contact Protection for Machine Safety

122
- Hot Surfaces and Rotating Parts
  122
- Contact Protection
  125
10 Maintenance

126
- Accessibility of Service Points
  126
- Maintenance Intervals
  127
11 Engine Preservation

128
12 Test of the Engine Installation (Checklist)

129
13 Functional Safety

134
- Speed Adjustment
  134
- Fault Compensation Reactions
  135

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Hatz Diesel 4H50TI Manual

Hatz Diesel 4H50TI Manual (144 pages)

Brand: Hatz Diesel | Category: Engine | Size: 7.84 MB

Table of Contents

Table of Contents
3
Legal Notices
5
General Information
6
Safety
7
General Information
7
Intended Use
7
Machine User or Machine Manufacturer Obligations
8
Representation of Safety Notes
9
Meaning of Safety Symbols
10
Safety Notes
12
Operational Safety
12
Machine-Specific Safety Instructions for Operation
15
Machine-Specific Safety Instructions for Maintenance Work
16
Electrical Equipment
18
Labels
19
Technical Data
21
Engine Information and Filling Quantities
21
Engine Type Plate
25
Engine Serial Number
25
Engine Oil
27
Coolant
28
Fuel
32
Engine Overview
34
Designation of Components
34
Hatz Smart Panel (HSP)
40
Main Menu
45
Menu - Current Values
49
Menu - General Settings
50
Transport, Installation and Commissioning
53
Transport
53
Installation Notes
56
Preparations for Commissioning
57
Filling Engine Oil (First Filling)
58
Filling the Cooling System
59
Venting the Fuel System
61
Operation and Use
63
Safety Notes
63
Performing Tests
64
Starting the Engine
65
Switching off the Engine
68
Check the Oil Level
70
Refueling
72
Regenerating the Diesel Particulate Filter
73
Maintenance
79
General Maintenance Instructions
79
Maintenance Work
80
Maintenance Plan
80
Additional Work on the Silent Pack
83
Check the Intake Area of the Combustion Air
86
Check the Cooler Fins for Contamination
88
Check the Cooling System
89
Changing the Engine Oil and Oil Filter
92
Clean the Radiator Fins
98
Checking the Poly V Belt
101
Replacing the Poly V Belts
105
Change the Oil Separator of the Crankcase Ventilation
110
Check the Screw Connections
111
Drain the Water Separator
111
Changing the Fuel Prefilter
113
Changing the Main Fuel Filter
115
Servicing the Air Filter (Optional)
118
Change the Coolant
120
Draining the Charge Air Cooler
123
Resetting the Service Interval Indicator
124
Faults
127
Troubleshooting
127
Diagnostic Trouble Codes in Case of Engine Malfunctions
130
Start Support
131
Storage and Disposal
136
Storing the Machine
136
Disposing of the Machine
138
Declaration of Incorporation
139
Declaration of the Manufacturer
140

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