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HCR-12
Hanwha HCR-12 Collaborative Robot Manuals
Manuals and User Guides for Hanwha HCR-12 Collaborative Robot. We have
2
Hanwha HCR-12 Collaborative Robot manuals available for free PDF download: User Manual
Hanwha HCR-12 User Manual (206 pages)
Collaborative Robot
Brand:
Hanwha
| Category:
Robotics
| Size: 4.94 MB
Table of Contents
Preface
3
Copyrights
4
Table of Contents
5
Chapter 1 Product Overview
13
Collaborative Robot System
13
System Components
15
Basic System Configuration
16
Overview of Robot Arms
17
Overview of Robot Controller
19
Front
19
Bottom
20
Overview of Teaching Pendant
21
Front
21
Rear
22
Axial Coordinates and Operational Range
23
Robot's Working Range
25
Maximum Load Capacity for the Tool
26
Chapter 2 Safety
27
Safety Marks in the User Manual
27
General Safety Cautions
28
Intended Use
29
Potential Dangers
30
Limitation of Liability
30
Transportation
31
Emergency Stop
32
Using Emergency Stop
32
Canceling Emergency Stop
32
Safety Fence
33
Limits of Speed and Rotational Angles
33
Operating Robots Without Driving Power
33
Safety Controller
33
Risk Assessment
33
Chapter 3 Installation
35
Installation Locations
35
Installation Types
36
Fixing Robots
38
Connecting Tools to Robots
39
Connecting Cables
40
Connecting the Robot Arm to the Robot Controller
40
Connecting the Power Supply to the Robot Controller
41
Fixing the Controller Box
42
Overview of Controller I/O
43
Common Spec for Digital I/O
43
Configuring the Safety Input
46
Initial Safety Configuration
47
Connecting the Emergency Stop Button
48
Safety Protection Stop and Restart
48
Configuring the General Digital I/O
49
Load Control with Digital Outputs
49
Digital Input Control Using Buttons
50
Communicating with Other Equipment or PLC
50
Configuring the General Analog I/O
51
Analog Output
52
Analog Input
52
Chapter 4 Getting Started
53
Turning on the Robot Controller
53
Turning on the Teaching Pendant
54
Chapter 5 Software Overview
55
Menu Overview
55
Expanding Menu
55
Robot Operation
55
Programming
55
Monitoring
56
Robot Setting
56
Safety Setting
56
Device Setting
56
Management
56
SW Configuration
56
Message
56
Manual Move
56
3D Preview Screen
57
Screen Display Setting Button
57
Robot Task Control Button
58
Manual Move Screen
59
Virtual Keypad
61
Text Keypad
61
Number Keypad
62
Expression Keypad
62
Chapter 6 Registering Robots and Users
64
Managing Robots
64
Registering Robots
65
Deleting Robots
65
Modifying the Robot Name
66
Managing Users
67
Adding Users and Setting Authorities
67
Menu Available to each Authority
68
Login/Logout
69
Logging in
69
Logging out
70
Checking Status
70
Checking the Robot Status
70
Checking Errors
70
Checking the Software Version
71
Chapter 7 Setting Robots
72
Setting the Robot Installation Angles
72
Setting Tcp
73
Creating a New TCP Profile
74
Calculating the TCP Position
76
Setting the TCP Orientation
79
Changing the TCP Profile Name
81
Editing the TCP Profile
81
Deleting the TCP Profile
82
Setting Inputs/Outputs
83
Types of Digital I/O
83
Editing the Digital Inputs/Outputs Settings
84
Editing the Digital Outputs Settings
84
Types of Analog I/O
85
Editing the Analog I/O Setting
86
Coordinates
87
Registering Points
87
Registering Line Coordinates
88
Registering Plane Coordinates
88
Setting Global Variables
89
I/O Bit Operation
90
Add/Delete
90
I/O Bit Operation Settings
90
Chapter 8 Safety Settings
91
Limiting Robot Movement
91
Default Settings
92
Manual Setting Method
92
Setting Safety Boundaries
94
Adding Safety Boundary Planes
94
Viewing Safety Boundary Planes
95
Applying Safety Boundaries
96
Changing the Name of Safety Boundaries
97
Deleting Safety Boundary Settings
97
Setting Tool Boundaries
99
Adding Tool Safety Boundary Surfaces
99
Setting Tool Safety Boundary Surfaces
100
Applying Tool Safety Boundary Surfaces
101
Setting Redundant I/O
101
Setting Safeguard I/O
103
Exceeding Safety Limit of Joints
104
Chapter 9 Programming
105
How to Use Commands
105
Selecting a Flowchart
105
Type of Commands
106
Additional Commands
107
Entering Commands
108
Check Icon Status
108
Changing Command Names
108
Deleting Commands
109
Searching Commands
109
Skipping Commands
109
Tree
110
Setting Variables
111
Adding Variables
111
Modifying Variables
112
Deleting Variables
112
Variable Monitoring
112
Editing Programs
113
Overview of Edit Menu
113
Example of Program Editing
114
Undo Function
115
Anaging Arogram
116
Saving a Program
116
Making a New Program
116
Loading a Program
117
Deleting a Program
117
Export as Script
118
Export Program File
118
Using Templates
119
Saving as a Template
119
Loading a Template
120
Deleting a Template
120
Applying Programs
121
Move Command
122
Selecting a Movement Method
122
Radius of Linear
124
Don't Stop at this Point
124
Blending
124
Advanced
126
Setting the Coordinates for Movement
126
Displaying as Groups
127
If Command
128
Loop Command
129
Switch Command
130
Wait Command
131
Set Command
132
Folder
133
Change Programed Icons into Folder
133
Create New Folder
133
Message
134
Output Format
134
Message Operation
134
Message Format
135
Select Message
135
Pattern Command
136
Pattern Types
136
Setting the Pattern Coordinates
137
Setting Repeat Counts
138
Advanced Commands for Patterns
138
Setting Pattern Points
139
Using a Sub Program
140
Making a Sub Program
140
Saving and Loading a Sub Program
141
Entering a Sub Program
141
Conveyor
143
Conveyor Setting
143
Conveyor Start Options
144
Setting Conveyor Command
144
Vision Command
145
Setting Basic Options
145
Setting the Movement Speed
145
Setting the Movement Location
146
Thread
147
Thread Tab
147
Thread Creation
148
Event Tab
148
Script
149
Script Viewer
149
Path Command
150
Recording Paths
150
Chapter 10 Starting the Robot
152
Turning ON/OFF the Robot
153
Monitoring
153
Checking and Setting the Robot Operation Data
154
Operating the Robot
155
Locking Screen
156
Chapter 11 Monitoring
157
Monitoring the Robot
157
Monitoring the Robot Positions
157
Checking the Robot Status
158
Monitoring Inputs/Outputs
158
Monitoring Controller Inputs/Outputs
159
Monitoring Tool Inputs/Outputs
160
Unilization
161
Chapter 12 Device Setting
162
Configuring Modbus Tcp
162
Registering Devices
163
Editing/Copying the Device Settings
164
Registering I/O
165
Viewing the Communication Status
166
Viewing and Setting the I/O Values
167
Editing I/O Settings
168
Deleting I/O
168
Using a Vision System
169
Adding and Setting Vision Equipment
170
Adding a Vision Equipment
170
Setting a Vision Equipment
170
Setting Vision Workspace
172
Adding Vision Workspace
172
Understanding Rotation Offsets
173
Chapter 13 Environment Setting
175
General Setting
175
Network Setting
176
Chapter 14 Turning off the System
177
Shutting down the Operation Software
177
Turning off Controllers
177
Chapter 15 Maintenance
178
Inspection Items and Periods
178
Checking the Robot Arm
179
Inspection Period
179
Checking and Cleaning the Robot Arm
179
Checking the Controller
179
Checking and Cleaning the Controller
179
Cleaning and Replacing the Filter
180
Viewing and Managing Logs
181
Deleting Logs
181
Exporting Logs
181
Managing the Robot System Configuration
182
Packaging Posture
182
Factory Reset
183
Use Default Program
183
Exporting the Configurations
183
Importing the Configurations
184
Software Update
186
Cautions During Update
186
Updating the Operation Software
186
Appendix Awarranty
188
Warranty
188
Warranty Period
188
Limitation of Liability
188
Appendix Bcertification
189
Safety
189
MD(Machinery Directive)
190
EMC (Electro Magnetic Compatibility)
191
Appendix Cdimensions for Installation
192
Appendix Dtool Flange Cross Section
193
Appendix Eport Pin Map
194
Appendix Fsystem Specifications
195
Appendix Gstopping Time and Distance
197
Appendix Herror Codes
199
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Hanwha HCR-12 User Manual (195 pages)
Collaborative Robot
Brand:
Hanwha
| Category:
Robotics
| Size: 7.9 MB
Table of Contents
Preface
3
Copyrights
4
Table of Contents
5
Chapter 1 Product Overview
13
Collaborative Robot System
13
System Components
15
Basic System Configuration
16
Overview of Robot Arms
17
Overview of Robot Controller
19
Front
19
Bottom
20
Overview of Teaching pendant
21
Front
21
Rear
22
Axial Coordinates and Operational Range
23
Robot's Working Range
25
Maximum Load Capacity for the Tool
26
Chapter 2 Safety
27
Safety Marks in the User Manual
27
General Safety Cautions
28
Intended Use
29
Potential Dangers
30
Limitation of Liability
30
Transportation
31
Emergency Stop
32
Using Emergency Stop
32
Canceling Emergency Stop
32
Safety Fence
33
Limits of Speed and Rotational Angles
33
Operating Robots Without Driving Power
33
Safety Controller
33
Risk Assessment
33
Chapter 3 Installation
35
Installation Locations
35
Installation Types
36
Fixing Robots
38
Connecting Tools to Robots
39
Connecting Cables
40
Connecting the Teaching pendant to the Robot Controller
40
Connecting the Robot Arm to the Robot Controller
40
Connecting the Power Supply to the Robot Controller
41
Fixing the Controller Box
42
Overview of Controller I/O
42
Common Spec for Digital I/O
43
Configuring the Safety Input
46
Initial Safety Configuration
47
Connecting the Emergency Stop Button
48
Sharing Emergency Stop Circuits with Other Equipment
48
Configuring the General Digital I/O
49
Load Control with Digital Outputs
49
Digital Input Control Using Buttons
49
Communicating with Other Equipment or PLC
50
Configuring the General Analog I/O
50
Analog Output
51
Analog Input
52
Chapter 4 Getting Started
53
Turning on the Robot Controller
53
Turning on the Teaching pendant
54
Chapter 5 Software Overview
55
Menu Overview
55
Expanding Menu
55
Robot Operation
55
Programming
55
Monitoring
56
Report
56
Robot Setting
56
Safety Setting
56
Device Setting
56
Management
56
SW Configuration
56
Message
57
Manual Move
57
Preview Screen
58
Screen Display Setting Button
58
Robot Task Control Button
59
Manual Move Screen
60
Virtual Keypad
62
Text Keypad
62
Number Keypad
63
Expression Keypad
63
Chapter 6 Registering Robots and Users
65
Managing Robots
65
Registering Robots
66
Deleting Robots
66
Modifying the Robot Name
67
Managing Users
67
Adding Users and Setting Authorities
68
Menu Available to each Authority
69
Login/Logout
70
Logging in
70
Logging out
70
Selecting Robots and Checking Status
71
Selecting Robots
71
Checking the Robot Status
71
Checking Errors
71
Checking the Software Version
72
Chapter 7 Setting Robots
73
Setting the Robot Installation Angles
73
Setting Tcp
75
Creating a New TCP Profile
75
Calculating the TCP Position
77
Setting the TCP Orientation
80
Changing the TCP Profile Name
82
Editing the TCP Profile
82
Deleting the TCP Profile
82
Setting Inputs/Outputs
83
Types of Digital I/O
83
Editing the Digital Inputs/Outputs Settings
84
Types of Analog I/O
85
Editing the Analog I/O Setting
85
Coordinates
86
Registering Points
86
Registering Line Coordinates
87
Registering Plane Coordinates
87
Configuring Modbus Tcp
87
Registering Devices
88
Editing/Copying the Device Settings
89
Registering I/O
91
Viewing the Communication Status
92
Viewing and Setting the I/O Values
92
Editing I/O Settings
93
Deleting I/O
93
Setting Global Variables
94
I/O Bit Operation
95
Add/Delete
95
I/O Bit Operation Settings
95
Chapter 8 Safety Settings
97
Limiting Robot Movement
97
Default Settings
98
Manual Setting Method
98
Setting Safety Boundaries
99
Adding Safety Boundary Planes
100
Viewing Safety Boundary Planes
101
Applying Safety Boundaries
102
Changing the Name of Safety Boundaries
103
Deleting Safety Boundary Settings
103
Setting Tool Boundaries
105
Adding Tool Safety Boundary Surfaces
105
Setting Tool Safety Boundary Surfaces
106
Applying Tool Safety Boundary Surfaces
106
Setting Redundant I/O
107
Exceeding Safety Limit of Joints
109
Chapter 9 Programming
110
How to Use Commands
110
Selecting a Flowchart
110
Type of Commands
111
Additional Commands
112
Entering Commands
113
Changing Command Names
113
Deleting Commands
113
Searching Commands
114
Skipping Commands
114
Setting Variables
115
Adding Variables
115
Modifying Variables
116
Deleting Variables
116
Variable Monitoring
116
Editing Programs
117
Overview of Edit Menu
117
Example of Program Editing
118
Undo Function
119
Managing a Program
120
Saving a Program
120
Making a New Program
121
Loading a Program
121
Deleting a Program
121
Using Templates
122
Saving as a Template
122
Loading a Template
123
Deleting a Template
123
Applying Programs
124
Move Command
124
Selecting a Movement Method
124
Radius of Linear
127
Don't Stop at this Point
128
Setting the Coordinates for Movement
129
Displaying as Groups
129
If Command
131
Loop Command
132
Switch Command
133
Wait Command
134
Set Command
135
Message
136
Output Format
136
Message Operation
136
Message Format
136
Pattern Command
137
Pattern Types
137
Setting the Pattern Coordinates
138
Setting Repeat Counts
138
Advanced Commands for Patterns
139
Setting Pattern Points
139
Using a Sub Program
141
Making a Sub Program
141
Saving and Loading a Sub Program
142
Entering a Sub Program
142
Vision Command
144
Setting Basic Options
144
Setting the Movement Speed
144
Setting the Movement Location
145
Thread
146
Thread Tab
146
Thread Creation
147
Script
147
Script Viewer
147
Path Command
149
Recording Paths
149
Chapter 10 Starting the Robot
151
Turning ON/OFF the Robot
152
Checking and Setting the Robot Operation Data
152
Operating the Robot
153
Chapter 11 Monitoring
154
Monitoring the Robot
154
Monitoring the Robot Positions
154
Checking the Robot Status
155
Monitoring Inputs/Outputs
155
Monitoring Controller Inputs/Outputs
156
Monitoring Tool Inputs/Outputs
157
Chapter 12 Report
158
Chapter 13 Linking with External Equipment
159
Using Aision Vision System
159
Adding and Setting Vision Equipment
161
Adding a Vision Equipment
161
Setting a Vision Equipment
161
Setting Vision Workspace
163
Adding Vision Workspace
163
Understanding Rotation Offsets
164
Chapter 14 Environment Setting
166
General Setting
166
Network Setting
167
Chapter 15 Turning off the System
168
Shutting down the Operation Software
168
Turning off Controllers
169
Chapter 16 Maintenance
170
Inspection Items and Periods
170
Checking the Robot Arm
171
Inspection Period
171
Checking and Cleaning the Robot Arm
171
Checking the Controller
171
Checking and Cleaning the Controller
171
Cleaning and Replacing the Filter
172
Viewing and Managing Logs
173
Deleting Logs
173
Exporting Logs
173
Managing the Robot System Configuration
174
Exporting the Configurations
174
Importing the Configurations
176
Packaging Posture
177
Factory Reset
177
Software Update
177
Cautions During Update
178
Updating the Operation Software
178
Updating the Controller Software
179
Appendix Awarranty
181
Warranty
181
Warranty Period
181
Limitation of Liability
181
Appendix Bcertification
182
Safety
182
Appendix Cdimensions for Installation
183
Appendix Dtool Flange Cross Section
184
Appendix Eport Pin Map
185
Appendix Fsystem Specifications
186
Appendix Gstopping Time and Distance
187
Appendix Herror Codes
189
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