HALE FoamLogix 2.1A Proportioning System Manuals

Manuals and User Guides for HALE FoamLogix 2.1A Proportioning System. We have 1 HALE FoamLogix 2.1A Proportioning System manual available for free PDF download: Description, Installation And Operation Manual

HALE FoamLogix 2.1A Description, Installation And Operation Manual

HALE FoamLogix 2.1A Description, Installation And Operation Manual (97 pages)

Class "A" Electronic Foam Proportioning Systems

Brand: HALE | Category: Industrial Electrical | Size: 7 MB

Table of Contents

How to Use this Manual

3
Section 1 Safety

11
- Guidelines
  11
Section 2 Description

15
- Rotary Plunger Pump
  15
- Control Unit
  15
- Water Flow Sensor
  15
- Feed Back Sensor
  15
- Low Pressure Strainer
  16
- Ordering Information
  16
Hale Foam System Specifications

18
- Figure 2: Foam Pump Installation Envelope Dimensions
  19
System Configuration

20
- Package a
  20
- Package B
  20
Package “B”

21
Package “A”

21
Section 3 Installation

29
- Foam Pump and Motor Assembly
  29
- Control Unit and Instruction/System Diagram Placard
  30
- Installer Supplied Components
  30
- Foam Concentrate Suction Hose
  30
  - Recommended Components
    30
- Foam Concentrate Discharge Hose
  31
  - Recommended Components
    31
- Foam Concentrate Bypass Hose
  31
- Check Valves
  31
- Flushing Water Hose
  32
- Foam Discharge Drains
  32
- Freeze Protection
  32
- Electrical Requirements
  32
- Foam Concentrate Tank
  33
- Figure 5: Recommended Relay Wiring Schematic
  33
SECTION 3 INSTALLATION Continued

34
Foam Pump Mounting

34
Plumbing Installation

34
Foam Concentrate Plumbing

40
Electrical Installation

43
- Electrical Connections
  43
- Control Unit
  44
- Display Unit Power and Ground Connections
  44
- Figure 19: Control Unit Mounting Dimension
  44
- Motor Ground/Primary Power
  46
- Ground Connection
  46
- Primary Power Supply Connection
  46
- Rfi/Emi
  46
- Figure 22: Extra Cable Storage
  47
Start-Up Checklist

48
- Electrical
  48
- Liquid
  48
- Foam Pump
  48
System Installer Start-Up

49
Installation and Delivery Check List

51
- Installation
  51
- Delilvery
  51
User Calibration

53
- Entering Passwords
  53
- Restore Factory Defaults
  53
- Calibration
  53
- Flow Sensor Calibration
  54
- Figure 26: Display - Password and Calibration Modes
  54
- Record Flow and Sensor Calibration Factors
  55
- Simulated Flow
  55
- Foam Concentrate Injection Rate
  55
- Foam Pump Feedback Calibration
  56
- Record Foam Pump Feedback Calibration Factor
  57
- Exit and Save Calibration
  57
- Relief Valve
  58
- English to Metric Units
  58
- To Convert to Metric Units
  58
Section 4 Operation

59
- Description
  59
- Display Information
  60
- Control Unit Functions
  60
- Flow
  60
- Foam
  60
- Total Flow
  60
- Bar Graph
  61
- Reset Functions
  61
- Foam Concentrate Injection Rate
  61
- Warning Messages
  61
- Low Foam Tank Level
  62
- Priming Error
  62
- High Ambient Temperature
  62
- Priming the Foam Pump
  63
Normal Operation Summary

64
Simulated Flow Operation

66
- Simulated Flow Sequence
  66
- To End Simulated Flow
  67
Section 5 Maintenance

69
- Maintenance Procedures
  69
- Freeze Protection
  69
Section 6 Troubleshooting

71
- User Diagnostics
  71
- System Overview
  72
- Distribution Box
  72
- Pump/Motor
  72
- Bar Graph
  73
- Summary
  73
- Problem Isolation
  73
- Troubleshooting Charts
  74
  - Chart 44: Hale Foamlogix System Troubleshooting Flow Diagram
    74
Section 7 Illustrated Parts Breakdown

76
- General
  76
- Abbreviations
  76
- Foam Pump Assembly
  78
- Foam Flow Meter Assembly
  80
- Flow Sensor Components
  82

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