User Manuals: HALE FoamLogix 1.7AHP System

Manuals and User Guides for HALE FoamLogix 1.7AHP System. We have 2 HALE FoamLogix 1.7AHP System manuals available for free PDF download: Description, Installation And Operation Manual

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (97 pages)

Class "A" Electronic Foam Proportioning Systems

Brand: HALE | Category: Industrial Electrical | Size: 7 MB

How to Use this Manual

3
Section 1 Safety

11
- Guidelines
  11
Section 2 Description

15
- Rotary Plunger Pump
  15
- Control Unit
  15
- Water Flow Sensor
  15
- Feed Back Sensor
  15
- Low Pressure Strainer
  16
- Ordering Information
  16
Hale Foam System Specifications

18
- Figure 2: Foam Pump Installation Envelope Dimensions
  19
System Configuration

20
- Package a
  20
- Package B
  20
Package “B”

21
Package “A”

21
Section 3 Installation

29
- Foam Pump and Motor Assembly
  29
- Control Unit and Instruction/System Diagram Placard
  30
- Installer Supplied Components
  30
- Foam Concentrate Suction Hose
  30
  - Recommended Components
    30
- Foam Concentrate Discharge Hose
  31
  - Recommended Components
    31
- Foam Concentrate Bypass Hose
  31
- Check Valves
  31
- Flushing Water Hose
  32
- Foam Discharge Drains
  32
- Freeze Protection
  32
- Electrical Requirements
  32
- Foam Concentrate Tank
  33
- Figure 5: Recommended Relay Wiring Schematic
  33
SECTION 3 INSTALLATION Continued

34
Foam Pump Mounting

34
Plumbing Installation

34
Foam Concentrate Plumbing

40
Electrical Installation

43
- Electrical Connections
  43
- Control Unit
  44
- Display Unit Power and Ground Connections
  44
- Figure 19: Control Unit Mounting Dimension
  44
- Motor Ground/Primary Power
  46
- Ground Connection
  46
- Primary Power Supply Connection
  46
- Rfi/Emi
  46
- Figure 22: Extra Cable Storage
  47
Start-Up Checklist

48
- Electrical
  48
- Liquid
  48
- Foam Pump
  48
System Installer Start-Up

49
Installation and Delivery Check List

51
- Installation
  51
- Delilvery
  51
User Calibration

53
- Entering Passwords
  53
- Restore Factory Defaults
  53
- Calibration
  53
- Flow Sensor Calibration
  54
- Figure 26: Display - Password and Calibration Modes
  54
- Record Flow and Sensor Calibration Factors
  55
- Simulated Flow
  55
- Foam Concentrate Injection Rate
  55
- Foam Pump Feedback Calibration
  56
- Record Foam Pump Feedback Calibration Factor
  57
- Exit and Save Calibration
  57
- Relief Valve
  58
- English to Metric Units
  58
- To Convert to Metric Units
  58
Section 4 Operation

59
- Description
  59
- Display Information
  60
- Control Unit Functions
  60
- Flow
  60
- Foam
  60
- Total Flow
  60
- Bar Graph
  61
- Reset Functions
  61
- Foam Concentrate Injection Rate
  61
- Warning Messages
  61
- Low Foam Tank Level
  62
- Priming Error
  62
- High Ambient Temperature
  62
- Priming the Foam Pump
  63
Normal Operation Summary

64
Simulated Flow Operation

66
- Simulated Flow Sequence
  66
- To End Simulated Flow
  67
Section 5 Maintenance

69
- Maintenance Procedures
  69
- Freeze Protection
  69
Section 6 Troubleshooting

71
- User Diagnostics
  71
- System Overview
  72
- Distribution Box
  72
- Pump/Motor
  72
- Bar Graph
  73
- Summary
  73
- Problem Isolation
  73
- Troubleshooting Charts
  74
  - Chart 44: Hale Foamlogix System Troubleshooting Flow Diagram
    74
Section 7 Illustrated Parts Breakdown

76
- General
  76
- Abbreviations
  76
- Foam Pump Assembly
  78
- Foam Flow Meter Assembly
  80
- Flow Sensor Components
  82

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (102 pages)

Electronic Foam Proportioning Systems

Brand: HALE | Category: Foam machine | Size: 3 MB

Apparatus Information

2
Revision Record

2
Notes

3
- Table of Contents
  4
Safety

7
- Guidelines
  7
System Overview

9
- Rotary Plunger Pump (1.7 Ahp, 2.1A)
  9
- Rotary Gear Pump (3.3, 5.0, 6.5)
  9
- Smartfoam Control Unit
  9
- Water Flow Sensor
  9
- Feedback Sensor
  9
- Low Pressure Strainer
  10
- HIGH PRESSURE STRAINERS (FS Series)
  10
- Tank Selector Valves
  10
- Hale Foam System Specifications
  11
- Hale Foam Pump Dimensions
  12
- System Diagram
  16
- Controller and Base Pump
  30
- Miscellaneous Components
  31
- Single Concentrate Tank Options
  32
- Dual Concentrate Tank Options
  32
- Strainer Options
  33
- Low Tank Sensor Options
  34
- Flow Sensor Options
  34
- Check Valve Manifolds, Flanges and Gaskets
  35
- Elbows and Manifolds
  36
- Remote Start Option
  37
- Sam Option
  37
Installation

38
- Foam Pump and Motor Assembly
  38
- Foam Concentrate Strainer
  38
- Control Unit and Instruction / System Diagram Placard
  39
- Installer Supplied Components
  39
- Foam Concentrate Suction Hose
  39
- Foam Concentrate Discharge Hose
  40
- Foam Concentrate Bypass Hose
  40
- Check Valves
  40
- Flushing Water Hose
  40
- Foam Discharge Drains
  41
- Apparatus Design/Build for Cold Weather (below Freezing) Duty
  41
- Electrical Requirements
  41
- Foam Concentrate Tank
  42
- Foam Pump Mounting
  42
- Plumbing Installation
  45
- Water and Foam Solution Plumbing
  45
- Check Valve Manifold
  45
- Optional Hale Piping Components
  47
- Waterway Check Valves
  49
- Flow Sensor
  49
- Saddle Clamp Installation
  50
- Foam Pump Flush System
  51
- Foam Concentrate Plumbing
  51
- Foam Strainer Connection
  51
- In-Line Strainer Valve
  52
- Fs Series Strainer
  53
- Check Valve / Injector Fitting
  55
- Foam Concentrate Injection Hose
  56
- Bypass Hose Connection
  57
- Adt Option Air Connections
  58
- Electrical Connections
  60
- Controller Unit
  61
- Controller Unit Power and Ground Connections
  62
- Motor Ground / Primary Power
  64
- Ground Connection
  64
- Primary Power Supply Connection
  64
- Rfi / Emi
  64
- Foam Tank Low Level Sensor Installation
  65
- Foam Tank Low Level Sensor Wiring
  70
- Remote Activation Switch Option
  71
Start-Up Checklist

72
- Electrical
  72
- Liquid
  72
- Foam Pump
  72
System Installer Start-Up

73
- Initial System Power Check
  73
- Initial System Check
  73
Installation and Delivery Checklist

76
- Installation
  76
- Delivery
  76
- Notes
  77
User Calibration

78
- Entering Passwords
  78
- Water Flow Calibration
  78
- Foam Flow Calibration
  79
- Setting Presets
  80
- Unit of Measure
  80
- Relief Valve
  81
Operation

82
- Description
  82
- Preset Screen
  82
- Operation Screen
  82
- Displayed Information
  83
- Reset Water/Foam Totals
  83
- Foam Concentrate Injection Rate
  83
- Warning Messages
  83
- Priming the Foam Pump
  84
- Normal Operation Summary
  84
Simulated Flow Operation

85
- Simulated Flow Sequence
  85
- To End Simulated Flow
  85
Dual Tank System Selection

86
Flushing the Smartfoam System

87
Dual Foam Pump Systems

87
- Dual Pump (1)
  87
- Dual Pump (2)
  87
- Dual Foam Pump Tank Selector
  87
- Control Display Setup
  87
Remote On/Off Switch Operation

89
- Notes
  90
Maintenance

91
- Maintenance Procedures
  91
- On-Screen Maintenance Minder
  91
- Freeze Protection
  92
Troubleshooting

93
- User Diagnostics
  93
- Problem Isolation
  96
Illustrated Parts Breakdown

97

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User Manuals: HALE FoamLogix 1.7AHP System

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (97 pages)

Table of Contents

How to Use this Manual

Section 1 Safety

Section 2 Description

Hale Foam System Specifications

System Configuration

Package “B”

Package “A”

Section 3 Installation

SECTION 3 INSTALLATION Continued

Foam Pump Mounting

Plumbing Installation

Foam Concentrate Plumbing

Electrical Installation

Start-Up Checklist

System Installer Start-Up

Installation and Delivery Check List

User Calibration

Section 4 Operation

Normal Operation Summary

Simulated Flow Operation

Section 5 Maintenance

Section 6 Troubleshooting

Section 7 Illustrated Parts Breakdown

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (102 pages)

Table of Contents

Apparatus Information

Revision Record

Notes

Safety

System Overview

Installation

Start-Up Checklist

System Installer Start-Up

Installation and Delivery Checklist

User Calibration

Operation

Simulated Flow Operation

Dual Tank System Selection

Flushing the Smartfoam System

Dual Foam Pump Systems

Remote On/Off Switch Operation

Maintenance

Troubleshooting

Illustrated Parts Breakdown

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