HALE FoamLogix 1.7AHP Manuals

Manuals and User Guides for HALE FoamLogix 1.7AHP. We have 2 HALE FoamLogix 1.7AHP manuals available for free PDF download: Description, Installation And Operation Manual

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (97 pages)

Class "A" Electronic Foam Proportioning Systems

Brand: HALE | Category: Industrial Electrical | Size: 7.36 MB

How to Use this Manual

3
Section 1 Safety

11
- Guidelines
  11
Section 2 Description

15
- Rotary Plunger Pump
  15
- Control Unit
  15
- Water Flow Sensor
  15
- Feed Back Sensor
  15
- Low Pressure Strainer
  16
- Ordering Information
  16
Hale Foam System Specifications

18
- Figure 2: Foam Pump Installation Envelope Dimensions
  19
System Configuration

20
- Package a
  20
- Package B
  20
Package “B”

21
Package “A”

21
Section 3 Installation

29
- Foam Pump and Motor Assembly
  29
- Control Unit and Instruction/System Diagram Placard
  30
- Installer Supplied Components
  30
- Foam Concentrate Suction Hose
  30
  - Recommended Components
    30
- Foam Concentrate Discharge Hose
  31
  - Recommended Components
    31
- Foam Concentrate Bypass Hose
  31
- Check Valves
  31
- Flushing Water Hose
  32
- Foam Discharge Drains
  32
- Freeze Protection
  32
- Electrical Requirements
  32
- Foam Concentrate Tank
  33
- Figure 5: Recommended Relay Wiring Schematic
  33
SECTION 3 INSTALLATION Continued

34
Foam Pump Mounting

34
Plumbing Installation

34
Foam Concentrate Plumbing

40
Electrical Installation

43
- Electrical Connections
  43
- Control Unit
  44
- Display Unit Power and Ground Connections
  44
- Figure 19: Control Unit Mounting Dimension
  44
- Motor Ground/Primary Power
  46
- Ground Connection
  46
- Primary Power Supply Connection
  46
- Rfi/Emi
  46
- Figure 22: Extra Cable Storage
  47
Start-Up Checklist

48
- Electrical
  48
- Liquid
  48
- Foam Pump
  48
System Installer Start-Up

49
Installation and Delivery Check List

51
- Installation
  51
- Delilvery
  51
User Calibration

53
- Entering Passwords
  53
- Restore Factory Defaults
  53
- Calibration
  53
- Flow Sensor Calibration
  54
- Figure 26: Display - Password and Calibration Modes
  54
- Record Flow and Sensor Calibration Factors
  55
- Simulated Flow
  55
- Foam Concentrate Injection Rate
  55
- Foam Pump Feedback Calibration
  56
- Record Foam Pump Feedback Calibration Factor
  57
- Exit and Save Calibration
  57
- Relief Valve
  58
- English to Metric Units
  58
- To Convert to Metric Units
  58
Section 4 Operation

59
- Description
  59
- Display Information
  60
- Control Unit Functions
  60
- Flow
  60
- Foam
  60
- Total Flow
  60
- Bar Graph
  61
- Reset Functions
  61
- Foam Concentrate Injection Rate
  61
- Warning Messages
  61
- Low Foam Tank Level
  62
- Priming Error
  62
- High Ambient Temperature
  62
- Priming the Foam Pump
  63
Normal Operation Summary

64
Simulated Flow Operation

66
- Simulated Flow Sequence
  66
- To End Simulated Flow
  67
Section 5 Maintenance

69
- Maintenance Procedures
  69
- Freeze Protection
  69
Section 6 Troubleshooting

71
- User Diagnostics
  71
- System Overview
  72
- Distribution Box
  72
- Pump/Motor
  72
- Bar Graph
  73
- Summary
  73
- Problem Isolation
  73
- Troubleshooting Charts
  74
  - Chart 44: Hale Foamlogix System Troubleshooting Flow Diagram
    74
Section 7 Illustrated Parts Breakdown

76
- General
  76
- Abbreviations
  76
- Foam Pump Assembly
  78
- Foam Flow Meter Assembly
  80
- Flow Sensor Components
  82

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (102 pages)

Electronic Foam Proportioning Systems

Brand: HALE | Category: Foam machine | Size: 3.88 MB

Apparatus Information

2
Revision Record

2
Notes

3
- Table of Contents
  4
Safety

7
- Guidelines
  7
System Overview

9
- Rotary Plunger Pump (1.7 Ahp, 2.1A)
  9
- Rotary Gear Pump (3.3, 5.0, 6.5)
  9
- Smartfoam Control Unit
  9
- Water Flow Sensor
  9
- Feedback Sensor
  9
- Low Pressure Strainer
  10
- HIGH PRESSURE STRAINERS (FS Series)
  10
- Tank Selector Valves
  10
- Hale Foam System Specifications
  11
- Hale Foam Pump Dimensions
  12
- System Diagram
  16
- Controller and Base Pump
  30
- Miscellaneous Components
  31
- Single Concentrate Tank Options
  32
- Dual Concentrate Tank Options
  32
- Strainer Options
  33
- Low Tank Sensor Options
  34
- Flow Sensor Options
  34
- Check Valve Manifolds, Flanges and Gaskets
  35
- Elbows and Manifolds
  36
- Remote Start Option
  37
- Sam Option
  37
Installation

38
- Foam Pump and Motor Assembly
  38
- Foam Concentrate Strainer
  38
- Control Unit and Instruction / System Diagram Placard
  39
- Installer Supplied Components
  39
- Foam Concentrate Suction Hose
  39
- Foam Concentrate Discharge Hose
  40
- Foam Concentrate Bypass Hose
  40
- Check Valves
  40
- Flushing Water Hose
  40
- Foam Discharge Drains
  41
- Apparatus Design/Build for Cold Weather (below Freezing) Duty
  41
- Electrical Requirements
  41
- Foam Concentrate Tank
  42
- Foam Pump Mounting
  42
- Plumbing Installation
  45
- Water and Foam Solution Plumbing
  45
- Check Valve Manifold
  45
- Optional Hale Piping Components
  47
- Waterway Check Valves
  49
- Flow Sensor
  49
- Saddle Clamp Installation
  50
- Foam Pump Flush System
  51
- Foam Concentrate Plumbing
  51
- Foam Strainer Connection
  51
- In-Line Strainer Valve
  52
- Fs Series Strainer
  53
- Check Valve / Injector Fitting
  55
- Foam Concentrate Injection Hose
  56
- Bypass Hose Connection
  57
- Adt Option Air Connections
  58
- Electrical Connections
  60
- Controller Unit
  61
- Controller Unit Power and Ground Connections
  62
- Motor Ground / Primary Power
  64
- Ground Connection
  64
- Primary Power Supply Connection
  64
- Rfi / Emi
  64
- Foam Tank Low Level Sensor Installation
  65
- Foam Tank Low Level Sensor Wiring
  70
- Remote Activation Switch Option
  71
Start-Up Checklist

72
- Electrical
  72
- Liquid
  72
- Foam Pump
  72
System Installer Start-Up

73
- Initial System Power Check
  73
- Initial System Check
  73
Installation and Delivery Checklist

76
- Installation
  76
- Delivery
  76
- Notes
  77
User Calibration

78
- Entering Passwords
  78
- Water Flow Calibration
  78
- Foam Flow Calibration
  79
- Setting Presets
  80
- Unit of Measure
  80
- Relief Valve
  81
Operation

82
- Description
  82
- Preset Screen
  82
- Operation Screen
  82
- Displayed Information
  83
- Reset Water/Foam Totals
  83
- Foam Concentrate Injection Rate
  83
- Warning Messages
  83
- Priming the Foam Pump
  84
- Normal Operation Summary
  84
Simulated Flow Operation

85
- Simulated Flow Sequence
  85
- To End Simulated Flow
  85
Dual Tank System Selection

86
Flushing the Smartfoam System

87
Dual Foam Pump Systems

87
- Dual Pump (1)
  87
- Dual Pump (2)
  87
- Dual Foam Pump Tank Selector
  87
- Control Display Setup
  87
Remote On/Off Switch Operation

89
- Notes
  90
Maintenance

91
- Maintenance Procedures
  91
- On-Screen Maintenance Minder
  91
- Freeze Protection
  92
Troubleshooting

93
- User Diagnostics
  93
- Problem Isolation
  96
Illustrated Parts Breakdown

97

HALE Categories

Water Pump Control Systems Industrial Electrical Recording Equipment Control Unit

More HALE Manuals

HALE FoamLogix 1.7AHP Manuals

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (97 pages)

Table of Contents

How to Use this Manual

Section 1 Safety

Section 2 Description

Hale Foam System Specifications

System Configuration

Package “B”

Package “A”

Section 3 Installation

SECTION 3 INSTALLATION Continued

Foam Pump Mounting

Plumbing Installation

Foam Concentrate Plumbing

Electrical Installation

Start-Up Checklist

System Installer Start-Up

Installation and Delivery Check List

User Calibration

Section 4 Operation

Normal Operation Summary

Simulated Flow Operation

Section 5 Maintenance

Section 6 Troubleshooting

Section 7 Illustrated Parts Breakdown

HALE FoamLogix 1.7AHP Description, Installation And Operation Manual (102 pages)

Table of Contents

Apparatus Information

Revision Record

Notes

Safety

System Overview

Installation

Start-Up Checklist

System Installer Start-Up

Installation and Delivery Checklist

User Calibration

Operation

Simulated Flow Operation

Dual Tank System Selection

Flushing the Smartfoam System

Dual Foam Pump Systems

Remote On/Off Switch Operation

Maintenance

Troubleshooting

Illustrated Parts Breakdown

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