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Manuals and User Guides for GUDEL TMO-4 V2.20. We have
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GUDEL TMO-4 V2.20 manual available for free PDF download: Operating Manual
GUDEL TMO-4 V2.20 Operating Manual (342 pages)
Brand:
GUDEL
| Category:
Industrial Equipment
| Size: 12.99 MB
Table of Contents
Table of Contents
14
Table -1 Revision History
3
Table 10-11 Malfunctions / Troubleshooting
3
Table of Contents
14
Table 2-1 Explanation of Symbols/Abbreviations
20
Fig. 3 -1 Danger Label "Danger Sign
29
Fig. 3 -2 Danger Label "Tearing Due to Rack
30
Fig. 4 -1 Type Plate
36
Fig. 4 -2 Position of the Type Plate
36
Table 4-1 Temperature Ranges
37
Fig. 5 -1 Design
39
Fig. 5 -2 Double Roller Support Option
40
Fig. 5 -3 Fastening Types
41
Fig. 5 -4 Axis Names
42
Fig. 6 -1 Attaching Slings
44
Fig. 6 -2 Packaging Symbols
44
Table 6-1 Guard Plates Material Numbers
46
Fig. 6 -3 Attaching the Slings: Beam
46
Fig. 6 -4 Attaching the Slings: Güdel Uprights
47
Fig. 7 -1 Attaching the Slings: Beam
55
Table 7-1 Guard Plates Material Numbers
56
Fig. 7 -2 Attaching the Slings: Güdel Uprights
57
Table 7-2 Special Tools, Testing and Measuring Instruments
60
Fig. 7 -3 Positioning the Base Plates: Position Points
61
Fig. 7 -4 Clean the Bore Hole: HIT-Z / HIT-HY-200A
62
Fig. 7 -5 Setting up an Upright
63
Fig. 7 -6 Measuring Height of Upright
65
Table 7-3 Change in Height Resulting from One Rotation of the Floor Leveling Screw
66
Fig. 7 -7 Marking Floor Leveling Screw
66
Fig. 7 -8 Installing a Beam: Standard
68
Fig. 7 -9 Connecting the Beams
69
Fig. 7 -10 Straightening Beams
70
Fig. 7 -11 Aligning Upright and Beam
72
Fig. 7 -12 Danger Label "Provisionally Assembled Bumper Unit
74
Fig. 7 -13 Bumper Unit with Shearing Sleeves
75
Fig. 7 -14 Bumper Unit with Pins
76
Fig. 7 -15 Bumper Unit with Mechanical Limit Stops
77
Table 7-4 Anchored Base Mounting: HAS / HVU
79
Fig. 7 -16 Base Mounting with Adhesive Anchor: HAS / HVU
79
Table 7-5 Welded Base Mounting: HST3
82
Fig. 7 -17 Welded Base Mounting: HST3
82
Fig. 7 -18 Welded Base Mounting: HAS-TZ / HVU-TZ
83
Table 7-6 Welded Base Mounting: HAS-TZ / HVU-TZ
84
Table 7-7 Welded Base Mounting: HIT-Z / HIT-HY-200-A
85
Fig. 7 -19 Welded Base Mounting: HIT-Z / HIT-HY-200-A
85
Fig. 7 -20 Mounting Aid for Rack Installation
87
Fig. 7 -21 Installing the Rack
88
Table 7-8 Cleaning Agents: Rack
88
Fig. 7 -22 Check Rack Transition
90
Table 7-9 Permissible Deviation, Rack Transition
91
Fig. 7 -23 Installing the Guideway
92
Table 7-10 Cleaning Agents: Guideway
92
Fig. 7 -24 Aligning the Gearbox Flange
94
Fig. 7 -25 Aligning the Input Shaft to the Gearbox Flange
96
Fig. 7 -26 Positioning the Coupling on the Motor Shaft: Elastomer Coupling
98
Fig. 7 -27 X Dimension Calculation Formula
98
Table 7-11 Cleaning Agents: Gearbox Unit Güdel: Coupling and Motor Shaft
98
Table 7-12 Weight and Tolerances for the Elastomer Coupling
100
Table 7-13 Special Tools, Testing and Measuring Instruments
100
Fig. 7 -28 Installing the Motor and Coupling
102
Table 7-14 Cleaning Agents: Güdel Gearbox Unit: Coupling, Input Shaft and Wedge
102
Table 7-15 Special Tools, Testing and Measuring Instruments
102
Fig. 7 -29 Changing the Lubricating Position
104
Fig. 7 -30 Checking Leveling of the Guide Chute
105
Fig. 7 -31 Connecting the Side Panels
106
Fig. 7 -32 Laying Cables and Lines (Image Source: IGUS)
109
Fig. 7 -33 Installing the Energy Chains
111
Fig. 7 -34 Installing the Slide Bars (Image Source: IGUS)
112
Fig. 7 -35 Relieving the Strain on Cables and Lines (Image Source: IGUS)
114
Table 7-16 Strain Relief: Cable Fitting / Chainfix Version
114
Fig. 7 -36 Installing the Robot
116
Fig. 7 -37 Removing Transport Securing Device: Güdel Gearbox Unit
118
Fig. 7 -38 Installing Transport Securing Device: Güdel Gearbox Unit
120
Fig. 7 -39 Checking the Transport Securing Device
122
Fig. 7 -40 Clean Guideways and Racks
124
Table 7-17 Cleaning Agents: Guideways, Racks
124
Fig. 7 -41 Pre-Lubricate Guideways and Racks
125
Table 7-18 Lubricants: Guideways, Racks, and Pinions
125
Fig. 7 -42 Carrying out a Lubrication Check
126
Table 7-19 Lubricants: Guideways, Racks, and Pinions
126
Table 9-1 Table of Cleaning Agents
133
Fig. 9 -1 Lubricating Manually with Grease
135
Fig. 9 -2 Lubricating Manually with Oil
135
Table 9-2 Lubricants: Guideways, Racks, and Pinions
135
Table 9-3 Lubricants: Guideways, Racks, and Pinions
135
Fig. 9 -3 Lubricating Manually with Oil
136
Fig. 9 -4 Markings at the Lubrication Points
136
Table 9-4 Lubricants: Pre-Lubricate Guideways and Racks
136
Table 9-6 Lubricants: Automatic Lubrication System Flexxpump: Prelubricate Guideways and Racks
137
Fig. 9 -5 Automatic Lubrication System Flexxpump
137
Fig. 9 -6 Automatic Lubrication System Flexxpump
137
Table 9-5 Lubricants: Automatic Lubrication System Flexxpump
137
Table 9-7 Lubricants: Automatic Lubrication System Memolub
138
Table 9-8 Lubricants: Automatic Lubrication System Memolub
138
Fig. 9 -7 Automatic Lubrication System Memolub
138
Fig. 9 -8 Automatic Lubrication System Memolub
138
Table 9-9 Lubricant Table
140
Table 9-10 Maintenance Intervals in Shift Operation (5 Days a Week)
142
Table 9-11 Maintenance Intervals in Shift Operation (7 Days a Week)
142
Table 9-12 Special Tools, Testing and Measuring Instruments
144
Table 9-13 Lubricants: Guideways, Racks, and Pinions
147
Fig. 9 -9 Carrying out a Lubrication Check
147
Fig. 9 -10 Lubricating Components on the Grease Nipple
148
Table 9-14 Lubricants: Guideways, Racks, and Pinions
149
Table 9-15 Inspection Table
152
Table 9-16 Lubricants: Roller
153
Fig. 9 -11 Greasing the Roller
153
Fig. 9 -12 Carrying out a Lubrication Check
155
Table 9-17 Lubricants: Guideways, Racks, and Pinions
155
Fig. 9 -13 Replacing the Lubricating Pinion
156
Table 9-18 Lubricants: Guideways, Racks, and Pinions
156
Fig. 9 -14 Replacing the Wiper and Lubricating Element
158
Table 9-19 Lubricants: Guideways, Racks, and Pinions
158
Table 9-20 Inspection Table
160
Fig. 9 -15 Laying Cables and Lines (Image Source: IGUS)
163
Fig. 9 -16 Installing the Energy Chains
165
Fig. 9 -17 Installing the Slide Bars (Image Source: IGUS)
167
Fig. 9 -18 Attaching the Slings: Motor (Image Source: Bosch Rexroth)
168
Fig. 9 -19 Attaching the Slings: Güdel Gearbox Unit
169
Table 9-21 Size of Lifting Screw
169
Fig. 9 -20 Remove Motor and Coupling
171
Fig. 9 -21 Removing the Gearbox Unit
172
Fig. 9 -22 Installing the Gearbox Unit
174
Table 9-22 Tightening Torques for Gearbox Screws: Güdel Gearbox Unit
174
Fig. 9 -23 Aligning the Gearbox Flange
176
Fig. 9 -24 Aligning the Input Shaft to the Gearbox Flange
178
Fig. 9 -25 Positioning the Coupling on the Motor Shaft: Elastomer Coupling
180
Fig. 9 -26 X Dimension Calculation Formula
180
Table 9-23 Cleaning Agents: Gearbox Unit Güdel: Coupling and Motor Shaft
180
Table 9-24 Weight and Tolerances for the Elastomer Coupling
182
Table 9-25 Special Tools, Testing and Measuring Instruments
182
Fig. 9 -27 Installing the Motor and Coupling
184
Table 9-26 Cleaning Agents: Güdel Gearbox Unit: Coupling, Input Shaft and Wedge
184
Table 9-27 Special Tools, Testing and Measuring Instruments
184
Fig. 9 -28 Roller Holder Installation Types
186
Fig. 9 -29 Roller Holder Arrangement
187
Fig. 9 -30 Roller Holder Arrangement: TMF-5 Double Roller Support
187
Fig. 9 -31 Replacing the Roller
188
Table 9-28 Distinguishing Characteristics of Wear: Roller
188
Fig. 9 -32 Setting the Lateral Rollers
190
Fig. 9 -33 Setting the Remaining Rollers
192
Fig. 9 -34 Unloaded Roller E2
193
Fig. 9 -35 Zero Position of Eccentric
195
Table 9-29 Cleaning Agents: Guideway
197
Fig. 9 -36 Installing the Guideway
197
Fig. 9 -37 Mounting Aid for Rack Installation
199
Table 9-30 Cleaning Agents: Rack
200
Fig. 9 -38 Installing the Rack
200
Fig. 9 -39 Check Rack Transition
202
Table 9-31 Permissible Deviation, Rack Transition
203
Fig. 9 -40 Eccentric Marking: Drill Hole
205
Fig. 9 -41 Eccentric Marking: Countersink Separate
205
Fig. 9 -42 Blocking the Eccentric Ring: Hexagonal Screw
206
Fig. 9 -43 Setting the Tooth Flank Backlash: Eccentric
207
Fig. 9 -44 Blocking the Drive Pinions: Güdel Gearbox Unit
208
Table 9-32 Rack Quality and Module
209
Table 9-33 Tooth Flank Backlash: Güdel Gearbox Unit
209
Fig. 9 -45 Checking the Tooth Flank Backlash: Dial Gauge (Exact Method)
210
Table 9-34 Tooth Flank Backlash: Paper Strip (Inexact Method)
211
Fig. 9 -46 Checking the Tooth Flank Backlash: Paper Strip (Inexact Method)
212
Fig. 9 -47 Maintenance Schedule
215
Fig. 9 -48 Güdel Gearbox Unit Maintenance Schedule
217
Fig. 9 -49 Maintenance Schedule for Automatic Lubrication System
219
Table 9-35 Maintenance Table
221
Fig. 9 -50 Identification Number of the Instructions
233
Fig. 10 -1 Attaching the Slings: Motor (Image Source: Bosch Rexroth)
237
Fig. 10 -2 Attaching the Slings: Güdel Gearbox Unit
238
Table 10-1 Size of Lifting Screw
238
Fig. 10 -3 Removing the Motor: Güdel Gearbox Unit
239
Fig. 10 -4 Removing the Gearbox Unit
240
Fig. 10 -5 Replacing Lubricant: Güdel Gearbox Unit
242
Table 10-2 Lubricants: Gearbox Unit Güdel
242
Fig. 10 -6 Installing the Gearbox Unit
243
Table 10-3 Tightening Torques for Gearbox Screws: Güdel Gearbox Unit
244
Fig. 10 -7 Installing the Motor: Güdel Gearbox Unit
244
Table 10-4 Lubricants: Güdel Gearbox Unit: Elastomer Gear Rim of the Coupling
245
Table 10-5 Special Tools, Testing and Measuring Instruments
246
Fig. 10 -8 Replacing the Motor: Positioning the Coupling Half on the Motor Shaft
246
Fig. 10 -9 Replacing the Motor Flange and Gearbox Flange
248
Table 10-6 Distinguishing Characteristics of Wear: Pinion
249
Table 10-7 Distinguishing Characteristics of Wear: Bearing
249
Table 10-8 Distinguishing Characteristics of Wear: Clamping Set
249
Fig. 10 -10 Replacing Pinion, Bearing, and Clamping Set: Güdel Gearbox Unit
250
Table 10-9 Tightening Torques of Screws of Casing Cover
252
Fig. 10 -11 Setting the Gear Backlash: Güdel Gearbox Unit
252
Table 10-10 Distinguishing Characteristics of Wear: Elastomer Gear Rim
254
Fig. 10 -12 Elastomer Gear Rim
254
Fig. 10 -13 Bumper Unit with Shearing Sleeves
256
Fig. 10 -14 Bumper Unit with Pins
257
Fig. 10 -15 Bumper Unit with Mechanical Limit Stops
258
Service Departments
263
Table 12-1 Disposal: Material Groups
272
Table 13-1 Service Departments Americas
276
Table 13-2 Service Departments in Asia
277
Table 13-3 Service Departments in Europe
279
Table 13-4 Service Departments for All Other Countries
279
Table 13-5 Service Departments Outside of Business Hours
279
Explanations Regarding the Spare Parts List
281
Position Drawings
281
Fig. 13 -1 Explanation of Symbols
281
Torque Tables
282
Tightening Torques for
282
Zinc Plated Screws
283
Table 14-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
283
Black Screws
284
Table 14-2 Torque Table for Black Oiled and Non-Lubricated Screws
284
Stainless Steel Screws
285
Table 14-3 Torque Table for Stainless Steel Screws Lubricated with Molykote (Mos2) Grease
285
Tightening Torques for Roller Holders
286
Fig. 14 -1 Tightening Torques for Roller Holders
286
Table 14-4 Tightening Torques for Roller Holders
286
Tightening Torques for HV Sets
287
Table 14-5 Tightening Torques for the HV Set
287
Tightening Torques for Clamping Sets
288
Fig. 14 -2 Tightening the Clamping Set
288
Fig. 14 -3 Releasing the Clamping Set
288
Table 14-6 Torque Table for Clamping Sets
288
Thread Rolling Screws
289
Fig. 14 -4 Use of Thread Rolling Screws
289
Table 14-7 Tightening Torques for Thread Rolling Screws
289
Illustrations
291
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