Sign In
Upload
Manuals
Brands
GUDEL Manuals
Industrial Equipment
ZP 3-5 V4
GUDEL ZP 3-5 V4 Linear Axis Manuals
Manuals and User Guides for GUDEL ZP 3-5 V4 Linear Axis. We have
1
GUDEL ZP 3-5 V4 Linear Axis manual available for free PDF download: Operating Manual
GUDEL ZP 3-5 V4 Operating Manual (354 pages)
Brand:
GUDEL
| Category:
Industrial Equipment
| Size: 12.12 MB
Table of Contents
Tasks to Perform after a
13
Table 10-11 Malfunctions / Troubleshooting
3
Table -1 Revision History
4
Intervention Report
12
Repairs
12
Table of Contents
13
Table 2-1 Explanation of Symbols/Abbreviations
20
Fig. 3 -1 Danger Label "Danger Sign
29
Fig. 3 -2 Danger Label "Transport Information
30
Fig. 4 -1 Type Plate
34
Fig. 4 -2 Position of the Type Plate
35
Table 4-1 Temperature Ranges
36
Fig. 5 -1 Design
37
Fig. 5 -2 Axis Names
38
Fig. 6 -1 Attaching Slings
40
Fig. 6 -2 Packaging Symbols
41
Fig. 6 -3 Attaching the Slings: Güdel Uprights
42
Fig. 6 -4 Attaching the Slings: Beam
44
Fig. 6 -5 Attaching the Slings: Z-Axis, Sizes 2-5
45
Table 6-1 Z-Axis Slings: Sizes
45
Fig. 7 -1 Attaching the Slings: Beam
52
Table 7-14 Special Tools, Testing and Measuring Instruments
53
Table 7-1 Special Tools, Testing and Measuring Instruments
55
Fig. 7 -2 Positioning the Base Plates: Position Points
57
Fig. 7 -3 Clean the Bore Hole: HIT-Z / HIT-HY-200A
58
Fig. 7 -4 Setting up an Upright
60
Fig. 7 -5 Measuring Height of Upright
62
Fig. 7 -6 Marking Floor Leveling Screw
63
Table 7-2 Change in Height Resulting from One Rotation of the Floor Leveling Screw
63
Fig. 7 -7 Installing a Beam: Standard
65
Fig. 7 -8 Installing a Beam: Beam Leveling Kit
66
Fig. 7 -9 Connecting the Beams
67
Fig. 7 -10 Straightening Beams
68
Fig. 7 -11 Aligning Upright and Beam
70
Fig. 7 -12 Aligning the Beam Horizontally
71
Fig. 7 -13 Danger Label "Provisionally Assembled Bumper Unit
73
Fig. 7 -14 Bumper Unit with Shearing Sleeves
74
Fig. 7 -15 Base Mounting with Adhesive Anchor: HAS / HVU
76
Table 7-3 Anchored Base Mounting: HAS / HVU
76
Fig. 7 -16 Welded Base Mounting: HST3
79
Table 7-4 Welded Base Mounting: HST3
79
Fig. 7 -17 Welded Base Mounting: HAS-TZ / HVU-TZ
80
Table 7-5 Welded Base Mounting: HAS-TZ / HVU-TZ
81
Fig. 7 -18 Welded Base Mounting: HIT-Z / HIT-HY-200-A
82
Table 7-6 Welded Base Mounting: HIT-Z / HIT-HY-200-A
82
Fig. 7 -19 Mounting Aid for Rack Installation
84
Fig. 7 -20 Installing the Guideway
85
Table 7-7 Cleaning Agents: Guideway, Rack
85
Fig. 7 -21 Check Rack Transition
87
Table 7-8 Permissible Deviation, Rack Transition
88
Fig. 7 -22 Attaching the Slings: Z-Axis, Sizes 2-5
89
Table 7-9 Z-Axis Slings: Sizes
89
Fig. 7 -23 Danger Label "Provisionally Assembled Bumper Unit
92
Fig. 7 -24 Bumper Unit with Mechanical Limit Stops
93
Fig. 7 -25 Aligning the Gearbox Flange
95
Fig. 7 -26 Aligning the Input Shaft to the Gearbox Flange
97
Fig. 7 -27 Positioning the Coupling on the Motor Shaft: Elastomer Coupling
99
Fig. 7 -28 X Dimension Calculation Formula
99
Fig. 7 -29 Position the Coupling on the Motor Shaft: Make Use of X Dimension Tolerance
101
Table 7-10 Cleaning Agents: Gearbox Unit Güdel: Coupling and Motor Shaft
101
Table 7-12 Special Tools, Testing and Measuring Instruments
101
Fig. 7 -30 Installing the Motor and Coupling
103
Table 7-13 Cleaning Agents: Güdel Gearbox Unit: Coupling, Input Shaft and Wedge
103
Fig. 7 -31 Checking Leveling of the Guide Chute
105
Fig. 7 -32 Connecting the Side Panels
106
Fig. 7 -33 Laying Cables and Lines (Image Source: IGUS)
109
Fig. 7 -34 Installing the Energy Chains
111
Fig. 7 -35 Installing the Slide Bars (Image Source: IGUS)
112
Fig. 7 -36 Relieving the Strain on Cables and Lines (Image Source: IGUS)
115
Table 7-15 Strain Relief: Cable Fitting / Chainfix Version
115
Fig. 7 -37 Removing Transport Securing Device: Align Y-Rack
119
Fig. 7 -38 Removing Transport Securing Device: Z-Rack
119
Fig. 7 -39 Removing Transport Securing Device: Güdel Gearbox Unit
121
Fig. 7 -40 Installing Transport Securing Device: Güdel Gearbox Unit
123
Fig. 7 -41 Checking the Transport Securing Device
125
Fig. 7 -42 Aligning the Z-Axis Vertically in the X-Direction: Standard
128
Fig. 7-43 Aligning the Z-Axis Vertically in the X-Direction: Beam Leveling Kit
130
Fig. 7 -44 Align the Z-Axis Vertically in the Y-Direction
132
Fig. 7 -45 Align the Z-Axis Vertically in the Y-Direction: Safety Brake System
134
Fig. 7 -46 Clean Guideways and Racks
136
Table 7-16 Cleaning Agents: Guideways, Racks
136
Fig. 7 -47 Pre-Lubricate Guideways and Racks
137
Table 7-17 Lubricants: Guideways, Racks, and Pinions
137
Fig. 7 -48 Carrying out a Lubrication Check
138
Table 7-18 Lubricants: Guideways, Racks, and Pinions
138
Table 9-1 Table of Cleaning Agents
145
Fig. 9 -1 Lubricating Manually with Grease
147
Fig. 9 -2 Lubricating Manually with Oil
147
Table 9-2 Lubricants: Guideways, Racks, and Pinions
147
Table 9-3 Lubricants: Guideways, Racks, and Pinions
147
Fig. 9 -3 Lubricating Manually with Oil
148
Fig. 9 -4 Markings at the Lubrication Points
148
Table 9-4 Lubricants: Pre-Lubricate Guideways and Racks
148
Fig. 9 -5 Automatic Lubrication System Flexxpump
149
Fig. 9 -6 Automatic Lubrication System Flexxpump
149
Table 9-5 Lubricants: Automatic Lubrication System Flexxpump
149
Table 9-6 Lubricants: Automatic Lubrication System Flexxpump: Prelubricate Guideways and Racks
149
Fig. 9 -7 Automatic Lubrication System Memolub
150
Fig. 9 -8 Automatic Lubrication System Memolub
150
Fig. 9 -9 SKF-Vogel Automatic Lubrication System
150
Table 9-7 Lubricants: Automatic Lubrication System Memolub
150
Table 9-8 Lubricants: Automatic Lubrication System Memolub
150
Table 9-9 Lubricants: SKF-Vogel Automatic Lubrication System
150
Table 9-10 Lubricant Table
152
Table 9-11 Maintenance Intervals in Shift Operation (5 Days a Week)
153
Table 9-12 Maintenance Intervals in Shift Operation (7 Days a Week)
153
Table 9-13 Special Tools, Testing and Measuring Instruments
155
Fig. 9 -10 Carrying out a Lubrication Check
158
Table 9-14 Lubricants: Guideways, Racks, and Pinions
158
Fig. 9 -11 Lubricating Components on the Grease Nipple
159
Table 9-15 Lubricants: Guideways, Racks, and Pinions
160
Table 9-16 Inspection Table
164
Fig. 9 -12 Carrying out a Lubrication Check
165
Table 9-17 Lubricants: Guideways, Racks, and Pinions
165
Fig. 9 -13 Replacing the Lubricating Pinion
166
Table 9-18 Lubricants: Guideways, Racks, and Pinions
166
Fig. 9 -14 Replacing the Wiper and Lubrication Unit
168
Table 9-19 Lubricants: Guideways, Racks, and Pinions
168
Table 9-20 Inspection Table
170
Fig. 9 -15 Laying Cables and Lines (Image Source: IGUS)
173
Fig. 9 -16 Installing the Energy Chains
175
Fig. 9 -17 Installing the Slide Bars (Image Source: IGUS)
177
Fig. 9 -18 Attaching the Slings: Motor (Image Source: Bosch Rexroth)
179
Fig. 9 -19 Attaching the Slings: Güdel Gearbox Unit
180
Table 9-21 Size of Lifting Screw
180
Fig. 9 -20 Remove Motor and Coupling
182
Fig. 9 -21 Removing the Gearbox Unit
183
Fig. 9 -22 Installing the Gearbox Unit
184
Table 9-22 Tightening Torques for Gearbox Screws: Güdel Gearbox Unit
184
Fig. 9 -23 Aligning the Gearbox Flange
186
Fig. 9 -24 Aligning the Input Shaft to the Gearbox Flange
188
Fig. 9 -25 Positioning the Coupling on the Motor Shaft: Elastomer Coupling
190
Fig. 9 -26 X Dimension Calculation Formula
191
Fig. 9 -27 Position the Coupling on the Motor Shaft: Make Use of X Dimension Tolerance
192
Table 9-23 Cleaning Agents: Gearbox Unit Güdel: Coupling and Motor Shaft
192
Fig. 9 -28 Installing the Motor and Coupling
194
Table 9-26 Cleaning Agents: Güdel Gearbox Unit: Coupling, Input Shaft and Wedge
195
Table 9-27 Special Tools, Testing and Measuring Instruments
195
Fig. 9 -29 Roller Positions
197
Table 9-28 Distinguishing Characteristics of Wear: Roller
197
Fig. 9 -30 Using the Mounting Aid: Relieving the Roller
198
Fig. 9 -31 Replacing the Roller
200
Fig. 9 -32 Removing the Ledge
202
Fig. 9 -33 Releasing the Rocker
203
Fig. 9 -34 Replacing the Rollers
204
Fig. 9 -35 Setting the Rollers: Prism Guideway, Centering and Eccentric Rollers
205
Fig. 9 -36 Setting the Double Rollers: Prism Guideway, Eccentric Rollers
207
Fig. 9 -37 Setting the Rollers: Prism Guideway, Eccentric Rollers
209
Fig. 9 -38 Mounting Aid for Rack Installation
211
Fig. 9 -39 Installing the Guideway
212
Table 9-29 Cleaning Agents: Guideway, Rack
212
Fig. 9 -40 Check Rack Transition
214
Table 9-30 Permissible Deviation, Rack Transition
215
Fig. 9 -41 Eccentric Marking: Countersink Separate
217
Fig. 9 -42 Blocking the Eccentric Ring: Hexagonal Screw
217
Fig. 9 -43 Setting the Tooth Flank Backlash: Eccentric
218
Fig. 9 -44 Blocking the Drive Pinions: Güdel Gearbox Unit
219
Table 9-31 Rack Quality and Module
220
Table 9-32 Tooth Flank Backlash: Güdel Gearbox Unit
220
Fig. 9 -45 Checking the Tooth Flank Backlash: Dial Gauge (Exact Method)
221
Table 9-33 Tooth Flank Backlash: Paper Strip (Inexact Method)
222
Fig. 9 -46 Checking the Tooth Flank Backlash: Paper Strip (Inexact Method)
223
Fig. 9 -47 Maintenance Schedule for ZP
225
Fig. 9 -48 Maintenance Schedule for Güdel Gearbox Unit
227
Fig. 9 -49 Maintenance Schedule for Automatic Lubrication System
229
Table 9-34 Maintenance Table
231
Fig. 9 -50 Identification Number of the Instructions
243
Fig. 10 -1 Attaching the Slings: Motor (Image Source: Bosch Rexroth)
246
Fig. 10 -2 Attaching the Slings: Güdel Gearbox Unit
247
Table 10-1 Size of Lifting Screw
247
Fig. 10 -3 Removing the Motor: Güdel Gearbox Unit
249
Fig. 10 -4 Removing the Gearbox Unit
250
Fig. 10 -5 Replacing Lubricant: Güdel Gearbox Unit
252
Table 10-2 Lubricants: Gearbox Unit Güdel
252
Fig. 10 -6 Installing the Gearbox Unit
254
Table 10-3 Tightening Torques for Gearbox Screws: Güdel Gearbox Unit
254
Fig. 10 -7 Installing the Motor: Güdel Gearbox Unit
255
Table 10-4 Lubricants: Güdel Gearbox Unit: Elastomer Gear Rim of the Coupling
255
Fig. 10 -8 Replacing the Motor: Positioning the Coupling Half on the Motor Shaft
258
Table 10-5 Special Tools, Testing and Measuring Instruments
258
Fig. 10 -9 Replacing the Motor Flange and Gearbox Flange
261
Table 10-6 Distinguishing Characteristics of Wear: Pinion
262
Table 10-7 Distinguishing Characteristics of Wear: Bearing
262
Table 10-8 Distinguishing Characteristics of Wear: Clamping Set
262
Fig. 10 -10 Replacing Pinion, Bearing, and Clamping Set: Güdel Gearbox Unit
264
Fig. 10 -11 Setting the Gear Backlash: Güdel Gearbox Unit
265
Table 10-9 Tightening Torques of Screws of Casing Cover
265
Fig. 10 -12 Elastomer Gear Rim
267
Table 10-10 Distinguishing Characteristics of Wear: Elastomer Gear Rim
267
Fig. 10 -13 Bumper Unit with Shearing Sleeves
269
Fig. 10 -14 Bumper Unit with Pins
270
Fig. 10 -15 Bumper Unit with Mechanical Limit Stops
271
Service Departments
275
Decommissioning, Storage
276
Introduction
276
Personnel Qualifications
276
Storage Conditions
276
Decommissioning
277
Shutdown
277
Cleaning, Rust-Proofing
277
Transport Securing
277
Identification
278
Recommissioning
278
Disposal
281
Introduction
281
Safety
281
Personnel Qualifications
282
Disposal
282
Waste Management Compliant
283
Disassembly
283
Material Groups
284
Disposal Facilities, Authorities
284
Table 12-1 Disposal: Material Groups
284
Spare Parts Supply
285
Service Departments
287
Table 13-1 Service Departments Americas
288
Table 13-2 Service Departments in Asia
289
Table 13-3 Service Departments in Europe
291
Table 13-4 Service Departments for All Other Countries
291
Table 13-5 Service Departments Outside of Business Hours
291
Explanations Regarding the Spare Parts List
293
Parts List
293
Position Drawings
293
Fig. 13 -1 Explanation of Symbols
293
Torque Tables
294
Tightening Torques for
294
Zinc Plated Screws
295
Table 14-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
295
Black Screws
296
Table 14-2 Torque Table for Black Oiled and Non-Lubricated Screws
296
Stainless Steel Screws
297
Table 14-3 Torque Table for Stainless Steel Screws Lubricated with Molykote (Mos2) Grease
297
Tightening Torques for HV Sets
298
Table 14-4 Tightening Torques for the HV Set
298
Tightening Torques for Clamping Sets
299
Fig. 14 -1 Tightening the Clamping Set
299
Fig. 14 -2 Releasing the Clamping Set
299
Table 14-5 Torque Table for Clamping Sets
299
Thread Rolling Screws
300
Fig. 14 -3 Use of Thread Rolling Screws
300
Table 14-6 Tightening Torques for Thread Rolling Screws
300
Illustrations
301
Advertisement
Advertisement
Related Products
GUDEL CP 3-5 V2
GUDEL NGHP Series
GUDEL NRH Series
GUDEL NRHP Series
GUDEL TMO Series
GUDEL TMO-1 V2.20
GUDEL TMO-2 V2.20
GUDEL TMO-3 V2.20
GUDEL TMO-4 V2.20
GUDEL Categories
Lubrication systems
Industrial Equipment
Water Pump
Grinder
Control Unit
More GUDEL Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL