Grove RT9130E Manuals

Grove RT9130E Manuals

Manuals and User Guides for Grove RT9130E. We have 1 Grove RT9130E manual available for free PDF download: Service Manual

Grove RT9130E Service Manual

Grove RT9130E Service Manual (356 pages)

Brand: Grove | Category: Construction Equipment | Size: 8 MB

Table of Contents

See End of this Manual for Alphabetical Index

3
- Table of Contents
  3
- Section 1
  11
- List of Specifications
  13
- Dimensions
  13
- Capacities
  13
- Torque Converter
  13
- Transmission
  13
- Engine
  13
- Axles
  13
- Cummins QSC
  13
- General
  13
- Hydraulic Pumps
  14
- Pump #2
  14
- Pump #1
  14
- Hoists
  14
- Brakes
  14
- Swivel Assembly
  14
- Boom
  14
- Swing Gearbox
  14
- Wheels and Tires
  14
- Pump #3
  14
- Component Location
  18
- General Maintenance
  21
- Cleanliness
  21
- Removal and Installation
  21
- Disassembly and Assembly
  21
- Pressing Parts
  21
- Locks
  21
- Maintenance
  21
- Double Row, Tapered Roller
  22
- Preload
  22
- Installation
  22
- Heating Bearings
  22
- Gaskets
  22
- Antifriction Bearings
  22
- Batteries
  22
- Bearings
  22
- Shims
  22
- Wires and Cables
  22
- Application of Medium Strength Loctite
  23
- Hydraulic Lines
  23
- Keep the System Clean
  23
- Sealing Elements
  23
- Cleanliness
  23
- Fatigue of Welded Structures
  23
- Hydraulic Systems
  23
- Loctite
  23
- Fasteners and Torque Values
  24
- Primer Application
  24
- For Standard Metric Hex Bolts
  25
- Environmental Conditions
  27
- Dynamic Shock Loads
  27
- General
  27
- Wire Rope
  27
- Lubrication
  28
- Precautions and Recommendations During Inspection or Replacement
  28
- Wire Rope Inspection (Running Ropes and pendant Cables)
  29
- Keeping Records
  29
- Frequent Inspection
  29
- Periodic Inspection
  29
- Wire Rope Inspection (Boom Extension and Retraction Cables)
  30
- Wire Rope Inspection/Replacement (All Wire Rope)
  30
- Periodic Inspection
  30
- Method 2
  31
- Seizing Wire Rope
  31
- Method 1
  31
- Installing FLEX-X 35 Wire Rope
  32
- Procedures for Cutting and Preparing FLEX-X 35
  32
Section 2 Hydraulic System

35
- Section 2
  35
- Hydraulic System
  40
- Description
  41
- Draining and Flushing
  41
- Hydraulic Oil Recommendations
  41
- Maintenance
  41
- Removing Air from the Hydraulic System
  44
- Binding Spools
  45
- Directional Control Valves
  45
- Inspection
  45
- Parts Replacement
  45
- Valve Leakage
  45
- Visual Inspection of Hoses and Fittings
  45
- Description
  46
- Hydraulic Reservoir and Filter
  46
- Supply Pressure and Return Circuit
  46
- Pump Distribution
  47
- Pump No. 1
  47
- Maintenance
  48
- Pump No. 2
  48
- Pump No. 3
  48
- Pump No. 4
  48
- Troubleshooting
  48
- Filter Element Installation
  50
- Filter Element Removal
  50
- Filter Maintenance
  50
- Breather Removal and Replacement
  52
- Hydraulic Reservoir Installation
  52
- Hydraulic Reservoir Removal
  52
- Description
  53
- Oil Cooler
  53
- Description
  54
- Hydraulic Pumps
  54
- Maintenance
  54
- Pump No. 1
  54
- Pump No. 1 Installation
  54
- Pump No. 1 Removal
  54
- Pump No. 2
  54
- Pump No. 2 Removal
  54
- Pump No. 3
  54
- Pump No. 4
  54
- No. 3 Pump Installation
  55
- No. 3 Pump Removal
  55
- Pump No. 2 Installation
  55
- 4 Pump Removal
  56
- No. 4 Pump Installation
  56
- Testing after Repair or Replacement
  56
- Pressure Setting Procedures
  59
- Procedure a - for Setting Main Directional Control Valve Reliefs
  60
- Procedure B - for Checking Pressure Reducing/Sequence Valve Setting
  62
- Procedure for Checking Controller Supply Pressure Reducing Valve
  62
- Procedure for Checking Hose Reel Motor and Hose Reel Brake Pressure Reducing Valve Setting (Figure 2-8)
  62
- Setting (Figure 2-8)
  62
- Procedure C - for Checking Swing Brake Supply Pressure
  63
- Procedure D - for Checking Service Brake and Air Conditioning Circuit Relief Valve Pressure
  63
- Procedure E - for Checking Service Brake Dual Accumulator Charge Valve Pressure Limits
  63
- Procedure F - for Checking Accumulator Pre-Charge Pressure
  64
- Procedure G - for Pre-Charging Accumulator
  65
- Procedure H - for Checking Front Steer Relief Valve Pressure
  65
- Procedure I - for Checking Swing Valve Work Port Relief Pressure
  66
- Procedure J - for Checking Relief Setting for Counterweight Supply Control
  66
- Procedure J - for Checking Relief Setting for Counterweight Supply Control Valve
  66
- Valve
  66
- Procedure K - for Checking Outrigger/Rear Steer Relief Valve Pressure
  67
- Procedure L - for Setting Hoist Motor Control Valve
  67
- Procedure M - for Checking Oil Cooler Circuit Relief Valve Pressure
  68
- General
  69
- Valves
  69
- Counterweight Removal/Cab Tilt Directional Control Valve
  72
- Description
  72
- Directional Control Valves
  72
- General
  72
- Hoist/Lift/Telescope Directional Valve Installation
  72
- Hoist/Lift/Telescope Directional Valve Removal
  72
- Main Directional Valve (Hoist/Telescope/Lift)
  72
- Maintenance
  72
- Swing and Front Steer Directional Valve
  72
- Swing/Steer Directional Valve Removal
  72
- Counterweight Removal/Cab Tilt Directional Valve Installation
  73
- Function Check - LMI Lockout Valves
  73
- Functional Check (both Valve Banks)
  73
- Description
  77
- Installation
  77
- Maintenance
  77
- Removal
  77
- Swing Series Parallel Selector Valve
  77
- Description
  78
- Function Check - Crane Function Valve
  78
- Function Check - Swing Brake Release Valve
  78
- Installation
  78
- Maintenance
  78
- Pressure Reducing Sequence Valve with Solenoid Controls Manifold
  78
- Removal
  78
- Description
  80
- Installation
  80
- Maintenance
  80
- Removal
  80
- Steering Control Valve-Dual Displacement
  80
- Armrest Control Valve Functional Check
  81
- Armrest Control Valve Installation
  81
- Armrest Control Valve Removal
  81
- Description
  81
- Hydraulic Remote Control Valve
  81
- Maintenance
  81
- Telescope Pedal Control Valve Functional Check
  81
- Telescope Pedal Control Valve Installation
  81
- Telescope Pedal Control Valve Removal
  81
- Description
  83
- Function Check
  83
- Installation
  83
- Maintenance
  83
- Removal
  83
- Swing Power Brake Valve
  83
- Description
  84
- Double Pilot Operated Check Valve
  84
- Installation
  84
- Maintenance
  84
- Removal
  84
- Description
  85
- Installation
  85
- Maintenance
  85
- Removal
  85
- Tandem Brake Valve W/ Treadle Pedal
  85
- Description
  86
- Dual Accumulator Charge Valve
  86
- Installation
  86
- Maintenance
  86
- Removal
  86
- Description
  87
- Hydraulic Accumulator Service Brake
  87
- Installation
  87
- Maintenance
  87
- Removal
  87
- Servicing
  87
- Description
  88
- Hydraulic Accumulator Load Sense
  88
- Installation
  88
- Maintenance
  88
- Removal
  88
- Servicing
  88
- Description
  89
- Holding Valves
  89
- Maintenance
  89
- Removal
  89
- Description
  90
- Installation
  90
- Maintenance
  90
- Removal
  90
- Shuttle Valve
  90
- Axle Disconnect Solenoid Valve
  91
- Cross-Axle Differential Lock Solenoid Valve
  91
- Description
  91
- Installation
  91
- Oil Cooler Motor Control Solenoid Valve
  91
- Outrigger Boost Solenoid Valve
  91
- Parking Brake Solenoid Valve
  91
- Solenoid Valves
  91
- Telescope Rod Drain Solenoid Valve
  91
- Telescope Two-Stage Relief Solenoid Valve
  91
- Cross Axle Differential Lock Valve
  92
- Description
  92
- Installation
  92
- Maintenance
  92
- Removal
  92
- Check Valves
  93
- Description
  93
- Installation
  93
- Maintenance
  93
- Removal
  93
- Description
  94
- Functional Check
  94
- Installation
  94
- Maintenance
  94
- Outrigger/Rear Steer/Outrigger Box Pin Removal Valve
  94
- Removal
  94
- Description
  96
- Functional Check
  96
- Inspection
  96
- Installation
  96
- Maintenance
  96
- Outrigger Control Manifold
  96
- Removal
  96
- Description
  97
- Installation
  97
- Maintenance
  97
- Pilot Operated Check Valve
  97
- Removal
  97
- Description
  98
- Installation
  98
- Maintenance
  98
- Pressure Bleed-Off Valve
  98
- Removal
  98
- Axle Oscillation Lockout Valve
  99
- Description
  99
- Installation
  99
- Maintenance
  99
- Removal
  99
- Description
  100
- Installation
  100
- Maintenance
  100
- Relief Valve
  100
- Removal
  100
- Cylinders
  101
- General
  101
- Leakage Check
  101
- Maintenance
  101
- Surface Protection for Cylinder Rods
  101
- Description
  103
- Disassembly
  103
- Inspection
  103
- Lift Cylinder
  103
- Maintenance
  103
- Assembly
  105
- Description
  107
- Disassembly
  107
- Dual Rod Telescope Cylinder
  107
- Maintenance
  107
- Assembly
  108
- Inspection
  108
- Assembly
  111
- Description
  111
- Disassembly
  111
- Inspection
  111
- Maintenance
  111
- Upper Telescope Cylinder
  111
- Assembly
  114
- Axle Oscillation Lockout Cylinder
  114
- Description
  114
- Disassembly
  114
- Inspection
  114
- Maintenance
  114
- Assembly
  117
- Description
  117
- Disassembly
  117
- Inspection
  117
- Maintenance
  117
- Steer Cylinder
  117
- Assembly
  120
- Description
  120
- Disassembly
  120
- Inspection
  120
- Maintenance
  120
- Outrigger Extension Cylinder
  120
- Description
  123
- Maintenance
  123
- Outrigger Stabilizer Cylinder
  123
- Assembly
  126
- Description
  126
- Disassembly
  126
- Inspection
  126
- Maintenance
  126
- Tilt Cylinder
  126
- Assembly
  129
- Description
  129
- Disassembly
  129
- Inspection
  129
- Maintenance
  129
- Power Pin Cylinder
  129
- Description
  132
- Park Brake Cylinder
  132
Section 3 Electric System

133
- Alternator
  135
- Batteries
  135
- Description
  135
- General
  135
- Fuse Panel
  136
- Relays
  137
- General
  138
- General Troubleshooting
  138
- Maintenance
  138
- Troubleshooting Engine Starting Problems
  138
- Troubleshooting Accessories
  139
- Troubleshooting Engine Charging Problems
  139
- Connector Troubleshooting
  140
- Indicator Lights and Diagnostic Light
  140
- Troubleshooting Swivel-Caused Electrical Problems
  140
- Troubleshooting Gauges and Meters
  141
- Troubleshooting Lights
  141
- Troubleshooting Alarms, Indicators, and Emergency Components
  142
- Troubleshooting Crane Components and Accessories
  143
- Alternator Replacement
  144
- Check
  144
- Installation
  144
- Removal
  144
- Starter Replacement
  144
- Accessory Relay
  145
- Battery Replacement
  145
- Buzzer Replacement
  145
- Check
  145
- Installation
  145
- Relay Panel Component Replacement
  145
- Removal
  145
- Check
  146
- Inspection
  146
- Installation
  146
- Instrument Replacement
  146
- Removal
  146
- Rocker Switch
  146
- Switch Replacement
  146
- Ignition and Fan Switch
  147
- Inspection
  147
- Removal
  147
- Windshield Wiper Assembly Replacement
  147
- Check
  148
- Installation
  148
- Removal
  148
- Windshield Washer Assembly Replacement
  148
- Check
  149
- Inspection
  149
- Installation
  149
- Skylight Wiper Assembly Replacement
  149
- Tooling for Troubleshooting
  149
Section 4 Boom

151
- Section 4
  151
- Boom Auto/Manual Telescope Mode Switches
  153
- Boom Control Switches
  153
- Boom Extension
  153
- Center MID/Inner MID Boom Telescope Sections Select Switch
  153
- Description
  153
- Lattice Extension
  153
- Luffing Jib Switches
  153
- Optional Lattice Extension
  153
- Optional Lattice Extension Inserts
  153
- Theory of Operation
  153
- Boom Configuration
  154
- Boom Retraction
  154
- Extension/Retraction Modes
  154
- Extension/Retraction Sequence (Automatic Mode)
  154
- General
  154
- LMI System (with Boom Control System)
  154
- Telescoping Control System Description
  154
- Capacities at Intermediate Boom Lengths
  155
- Extension Sequence for the Main Boom
  155
- Extension Sequence for the Main Boom with Boom Extensions or Offset Jibs
  155
- Rated Boom Lengths
  155
- Hydraulic Actuation and Control System
  156
- Electronic Control System
  157
- System Interfaces and Logic
  157
- Maintenance
  158
- Removal
  158
- Boom Disassembly
  159
- Boom Nose Sheaves
  166
- Installation
  166
- Removal
  166
- Boom Assembly
  167
- Installation
  171
- Boom Alignment and Servicing
  172
- Cam Operated Check Valve Adjustment
  172
- Functional Check
  172
- Inspection
  172
- Adjustment
  173
- Boom Extension and Retraction Cable
  173
- Guide Block Adjustment
  173
- Inspection
  173
- Maintenance
  173
- Description
  175
- Maintenance
  175
- Telescope Circuit
  175
- Theory of Operation
  175
- Troubleshooting
  175
- Disassembly and Assembly
  177
- Removal and Installation
  177
- Description
  178
- Hose Reel
  178
- Installation
  178
- Maintenance
  178
- Removal
  178
- Service
  178
- Hose Reel Alignment
  180
- Description
  182
- Lift Circuit
  182
- Maintenance
  182
- Theory of Operation
  182
- Troubleshooting
  182
- Disassembly and Assembly
  184
- Installation
  184
- Removal
  184
- Boom Removal System
  189
- Description
  189
- Maintenance
  189
- Upper Lift Cylinder Pin and Cylinder Assembly
  189
- Bi-Fold Swingaway Boom Extension
  191
- Description
  191
- Maintenance
  191
- Removal
  191
- Installation
  192
- Connecting
  197
- Connecting and Disconnecting the Hydraulic Boom Extension
  197
- Disconnecting
  197
- Swingaway Mounting Adjustment
  198
- Assembly of Boom Extensions
  199
- Boom Extension (with Inserts)
  199
- Identification
  199
- Serial Numbers on the 8M Sections
  199
- Slinging Points
  199
- Checklists for Rigging Work
  200
- Installing the 26 M/34 M Boom Extension
  200
- Description of Rigging Work
  201
- Installing 8 M Sections
  201
- Installing/Disassembling 8 M Sections
  201
- Removing 8 M Sections
  201
- Removing the 26 M/34 M Boom Extension
  201
- Connections on the 8 M Sections
  202
- Hydraulic Connection on the Boom Extension (if Unit Is Equipped with Hydraulic Luffing Boom Extension)
  202
- Installation
  202
- Installing/Removing Two-Stage Swingaway Lattice Extension for Boom Extension
  202
- Removing
  202
- Electrical Connection on the Boom Extension
  203
- Folding Out/In the Deflection Sheaves on the 8 M Sections
  203
- Folding in Deflection Sheave
  204
- Folding out Deflection Sheave
  204
- Positioning the Hoist Cable
  204
- Positioning/Removing the Hoist Cable
  204
- Removing the Hoist Cable
  204
- Description
  206
- Hook Block
  206
- Maintenance
  206
Section 5 Hoist and Counterweight

207
- Description
  209
- Maintenance
  209
- Theory of Operation
  209
- Warm-Up Procedure
  209
- Troubleshooting
  210
- Removal
  212
- Functional Check
  214
- Installation
  214
- Preventive Maintenance
  214
- Hoist to Boom Alignment
  215
- Preparation
  215
- Procedure
  215
- Tools Required
  215
- Description
  217
- Installation
  217
- Maintenance
  217
- Motor and Brake
  217
- Cable Follower
  218
- Description
  218
- Idler Drum
  218
- Idler Drum and Cable Follower
  218
- Maintenance
  218
- Complete Assembly
  219
- Description
  221
- Installation
  221
- Maintenance
  221
- Removal
  221
- Third Wrap Indicator
  221
- Description
  223
- Drum Rotation Indicator Control Module (CPU)
  223
- General
  223
- Green LED
  223
- Hoist Drum Rotation Indicator System
  223
- Maintenance
  223
- Thumb Thumper Solenoid
  223
- Troubleshooting
  223
- Red LED
  224
- Counterweight Removal and Installation
  226
- Counterweight Stand Installation
  226
- Installation
  226
- Removal
  226
- Standard and Heavy Counterweight and Auxiliary Hoist Structure
  226
- Counterweight Stand Removal
  230
Section 6 Swing System

231
- Description
  233
- Swing Brake
  233
- Swing Drive
  233
- Theory of Operation
  233
- Maintenance
  235
- Troubleshooting
  235
- Description
  239
- Installation
  239
- Removal
  239
- Swing Box Assemblies
  239
- Swing Motor Maintenance
  239
- Testing
  239
- Installation
  240
- Removal
  240
- Swing Brake Assembly Maintenance
  240
- Swing Gearbox Maintenance
  240
- Testing
  240
- Servicing
  241
- Description
  242
- General
  242
- Maintenance
  242
- Swing Bearing
  242
- Torquing Turntable Bolts
  242
- Removal
  244
- Inspection
  245
- Installation
  245
- Testing
  246
- Description
  247
- Swivels
  247
- Description
  250
- Hydraulic Swivel
  250
- Maintenance
  250
- Theory of Operation
  250
- Description
  251
- Maintenance
  251
- Two-Port Water Swivel
  251
- Description
  252
- Electrical Swivel
  252
- Maintenance
  252
- Theory of Operation
  252
- 360° Swing Lock Control (Positive Lock Type) (Optional)
  255
- Description
  255
- Maintenance
  255
- Swing Lock Pin
  255
Section 7 Power Train

257
- Description
  259
- Maintenance
  259
- Section 7
  259
- Description
  261
- Electronic Control System
  265
- Engine Control System Switches and Indicator Lights
  265
- Engine Diagnostic Idle Switch
  265
- Engine Diagnostic Test Mode Switch
  265
- Engine Service Light
  265
- Engine Stop Light
  265
- Engine Warning Light
  265
- Fault Code Flashing Sequence
  265
- Description
  266
- Draining
  266
- Electric Lift Pump
  266
- Fuel Filter-Water Separator
  266
- Fuel System
  266
- Fuel Tank
  266
- Maintenance
  266
- Air Cleaner Checks
  269
- Air Intake and Exhaust System
  269
- Check for Filter Restriction
  269
- Description
  269
- Maintenance
  269
- Element Cleaning
  271
- Filter Element Replacement
  271
- Inspection
  272
- Duct Work
  273
- Installation
  273
- Muffler
  273
- Removal
  273
- Description
  275
- Effects of Cooling System Neglect
  275
- Engine Antifreeze/Coolant Fill Procedure
  275
- General
  275
- Maintenance
  275
- Rust Prevention
  275
- Water Cooling System
  275
- Cleaning
  276
- Cooling/Sca Maintenance Summary
  276
- Pressure Flushing
  276
- Component Inspection
  277
- Antifreeze/Coolant
  278
- Radiator Removal and Installation
  278
- Test Equipment
  278
- Description
  281
- Drive Lines
  281
- Drive Train
  281
- Installation
  281
- Maintenance
  281
- Removal
  281
- Description
  282
- Theory of Operation
  282
- Torque Converter
  282
- General Information
  283
- Maintenance
  283
- Troubleshooting
  283
- Installation
  284
- Removal
  284
- Lubrication
  286
- Servicing the Crane after Transmission/Torque Converter Overhaul
  286
- Description
  288
- Maintenance
  288
- Towing or Pushing
  288
- Transmission
  288
Section 8 Undercarriage

289
- Axles
  291
- Description
  291
- Maintenance
  291
- Removal
  291
- Cleaning
  292
- Installation
  292
- Rear Wheels Not Centered Switch Adjustment Procedure
  292
- Wheel Alignment Check Procedure
  292
- Description
  294
- Maintenance
  294
- Mounting Wheel Assemblies
  294
- Wheels and Tires
  294
- Description
  295
- Front Steering System
  295
- Maintenance
  295
- Rear Steering System
  295
- Steering Systems
  295
- Theory of Operation
  295
- Functional Check
  296
- Rear Steering System
  297
- Description
  298
- Front Steering Control Valve
  298
- Hydraulic Pumps
  298
- Integrated Outrigger/Rear Steer Control Valve
  298
- Description
  299
- Rear Axle Oscillation Lockout System
  299
- Steer Cylinders
  299
- Theory of Operation
  299
- Axle Oscillation Lockout Cylinders
  301
- Axle Oscillation Lockout Valve
  301
- Description
  301
- Installation
  301
- Brake System
  303
- Description
  303
- Parking Brake
  303
- Service Brakes
  303
- Theory of Operation
  303
- Maintenance
  304
- Service Brakes
  305
- Description
  311
- Parking Brake
  311
- Parking Brake Actuator
  311
- Description
  313
- Park Brake Solenoid Valve
  313
- Description
  314
- Maintenance
  314
- Outrigger Circuit
  314
- Theory of Operation
  314
- Maintenance
  317
- Outrigger Beam
  317
- Extension Cylinder
  321
- Stabilizer Cylinder
  322
- Outrigger Control Valves
  323
Section 9 Lubrication

325
- ALL Weather Package & Lubricants
  327
- Arctic Conditions
  327
- Arctic Conditions - below -18°C (0°F)
  327
- Arctic Conditions down to -40°F
  327
- General
  327
- Lubrication Intervals
  327
- Standard Lubricants Package
  327
- Surface Protection for Cylinder Rods
  328
- Wire Rope Lubrication
  328
- Cranelube
  329
- Lubrication Points
  329
- Safety
  329
- Steering and Suspension
  330
- Drive Train
  334
- Drive Train (Continued)
  336
- Turntable
  338
- Cab Tilt
  340
- Outriggers
  342
- Boom
  344
- Boom (Continued)
  344
- Boom (Continued)
  346
- Hoist
  350
- Hydraulic
  352
- Instructions for Accessing Lubrication Points on Boom
  354

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