Grove GMK 4100 Manuals

Manuals and User Guides for Grove GMK 4100. We have 2 Grove GMK 4100 manuals available for free PDF download: Operating Instructions Manual, Maintenance Manual

Grove GMK 4100 Operating Instructions Manual (818 pages)

Brand: Grove | Category: Construction Equipment | Size: 40 MB

1 1 Overview

5
2 2 Basic Safety Instructions

23
3 3 Operating Elements for Driving

33
- Operating Elements for Driving
  
  35
- Overview of the Operating Elements
  
  35
  - On the Outside of the Truck Crane
    36
  - Driver's Cab
    38
  - 15 Instrument Panel
    39
  - Display, Driver's Cab
    44
  - Steering Column / Steering Wheel
    45
  - Transmission Operating Elements
    46
  - Tachograph
    47
  - ECOS Control Unit
    48
  - ECOS Display - Main Menu
    50
  - ECOS Display - Submenus
    52
  - Heating / Air-Conditioning System
    58
  - Sockets for Hand-Held Control
    60
  - Outrigger Control Units
    61
- Short Description of the Operating Elements
  
  63
  - Definition of Positional References
    63
  - General Information on the Operating Elements
    64
  - General Rules for Buttons and Symbols on the Display
    65
  - Engine
    66
  - Electrical System
    68
  - ECOS Crane Control
    68
  - Transmission
    71
  - Transfer Case
    75
  - Final Drive
    76
  - Brakes
    77
  - Steering / Separate Steering
    80
  - Suspension
    81
  - Lighting / Windscreen Wipers / Horn
    82
  - Level Adjustment System
    84
  - Tachograph / Speedometer
    86
  - Diagnostics
    87
  - On-Board Computer
    88
  - Push-Up Roof
    90
  - Windows, Doors, Keys
    90
  - Front Flap
    92
  - Storage Compartment
    92
4 4 Starting / Turning off the Engine for Driving

93
- Starting / Turning off the Engine for Driving
  
  95
- Starting the Engine from the Driver's Cab
  
  95
  - CHECKLIST: Starting the Engine
    95
  - CHECKLIST: if the Temperature Is Low
    98
  - Ladders and Access Ladders
    99
  - Refuelling
    101
  - Checks before Starting the Engine
    102
  - Switching on the Ignition
    103
  - Lamp Test / Equalisation of the Switching States
    104
  - Display - Setting the Brightness
    106
  - To Start the Engine
    107
  - Checks after Starting the Engine
    110
  - Control Elements
    111
  - Setting the Idling Speed
    113
- Turning off the Engine
  
  115
  - On the Ignition Lock / with Hand-Held Control
    115
  - With Emergency Stop Switches
    116
- Air Intake Inhibitor
  
  117
5 5 Driving

119
- Driving
  
  121
- Before Driving
  
  121
- Operating the Transmission
  
  149
  - Switching on
    149
  - Switching the Transmission to Neutral Position
    150
  - Changing the Operating Mode
    150
  - Display of the Selected Gears
    151
  - Selecting the Direction of Travel and Starting Gear
    151
  - Starting
    153
  - Driving and Changing Gears
    154
  - Changing the Driving Direction
    156
  - Stopping
    157
  - On the Roller Type Dynamometer
    157
- Driving and Turning off the Truck Crane
  
  159
  - Inspections While Driving
    159
  - Tempomat
    161
  - Temposet
    163
  - Driving Downhill
    164
  - Driving Uphill
    167
  - Warning Submenu
    168
  - Error Submenu
    170
  - Messages on the On-Board Computer Display
    170
  - Turning off the Truck Crane
    178
- Off-Road Driving
  
  181
- Heating and Air-Conditioning System
  
  195
  - Standard Heating System
    195
  - Air-Conditioning System
    198
  - Auxiliary Heater
    200
- Towing a Trailer
  
  205
6 6 Driving Modes

211
- Driving Modes
  
  213
  - Information on How to Use the Tables
    214
  - Maximum Permitted Speeds with an Axle Load of over 12 T (26 500 Lbs)
    218
- Rigging Work for Driving with a Trailer
  
  219
7 7 Malfunctions in Driving Mode

225
- Malfunctions in Driving Mode
  
  227
- Emergency Stop Switch
  
  227
- What to Do When a Malfunction Occurs in Road Traffic
  
  229
- Towing the Truck Crane
  
  231
  - Towing in the Event of Engine or Transmission Damage
    232
  - Starting to Tow
    236
- Wheels and Tyres
  
  237
  - Wheel Change
    237
  - Filling the Tyres Yourself
    241
- Fuses
  
  243
  - Fuses in the Driver's Cab
    244
  - Fuses in the Battery Box
    248
- Finding and Eliminating Malfunctions
  
  249
- Procedure in the Event of Malfunctions
  
  261
  - Switching on Emergency Operation in Coolant Circuit
    261
8 8 Technical Information on the Carrier

273
- Technical Information on the Carrier
  
  275
- Technical Data
  
  275
10 10 Operating Elements for Crane Operation

309
- Overview of the Operating Elements
  
  311
  - On the Outside of the Truck Crane
    312
  - Crane Cab
    314
  - Front Panel
    316
  - Side Panel
    317
  - Control Panels
    324
  - Control Lever Assignment
    326
  - ECOS Control Unit
    328
  - ECOS Display - Main Menu
    330
  - ECOS Display - Submenus
    332
  - SLI Control Unit
    350
  - Hand-Held Control
    354
  - Outrigger Control Units
    356
- Operating Elements for Crane Operation
  
  311
- Short Description of the Operating Elements
  
  359
  - Definition of Positional References
    359
  - General Rules for Buttons and Symbols on the Display
    360
  - Engine for Crane Operation
    361
  - Engine for Driving
    363
  - Seat Contact Switch and Dead Man's Switch
    364
  - ECOS Crane Control
    365
  - Outriggers
    368
  - Inclination Displays
    373
  - Outrigger Pressure Displays
    374
  - Anemometer Display
    374
  - Counterweight Submenu
    375
  - Main Hoist
    378
  - Auxiliary Hoist
    380
  - Slewing Gear
    381
  - Derricking Gear
    383
  - Telescoping Mechanism
    384
  - Hydraulic System
    391
  - Houselock
    392
  - Safe Load Indicator (SLI)
    393
  - Electrical System
    399
  - Lighting, Windscreen Wiper / Washing System
    399
  - Hand-Held Control
    402
  - Diagnostics
    406
  - Windows, Doors, Keys
    407
- Short Description of the Operating Elements - Driving from the Crane Cab
  
  409
  - Driving Submenu
    409
  - Engine for Driving
    410
  - Transmission
    411
  - Final Drive
    412
  - Brakes
    413
  - Steering
    414
11 11 Starting / Turning off the Engine - for Crane Operation

417
- Starting the Engine - from the Crane Cab
  
  419
  - CHECKLIST: Starting the Engine
    419
  - CHECKLIST: if the Temperature Is Low
    422
  - Refuelling
    423
  - Inspections before Starting the Engine
    425
  - Switch on the Ignition
    426
  - Lamp Test / Equalisation of the Switching States
    427
  - Set Brightness of Display
    429
  - To Start the Engine
    430
  - Inspections after Starting the Engine
    432
  - Monitoring Submenu
    433
  - Setting the Idling Speed
    434
- Starting / Turning off the Engine - for Crane Operation
  
  419
- Starting the Engine - with the Hand-Held Control
  
  435
- Turning off the Engine
  
  437
  - During Normal Operation, with the Ignition Lock / with the Hand-Held Control
    437
  - In Emergencies, with the Emergency-Stop Switches
    438
- Air Intake Inhibitor
  
  439
12 12 Crane Operation

441
- Crane Operation
  
  443
- Before Crane Operation
  
  443
- Operation of the Safe Load Indicator
  
  459
  - Switching on the SLI
    460
  - Entering the Rigging Mode
    463
  - Inspections Prior to Crane Operation
    471
  - Displays During Crane Operation
    473
  - SLI Early Warning
    477
  - SLI Shutdown
    478
  - Error Message
    479
  - SLI Override
    480
  - Displaying and Entering the Time and Date
    481
- Crane Operation with Main Boom
  
  483
  - Checks During Crane Operation
    483
  - Permissible Slewing Ranges and Working Positions
    485
  - Main Hoist
    487
  - Auxiliary Hoist
    490
  - Lifting Limit Switch and Lowering Limit Switch
    493
  - Derricking Gear
    496
  - Telescoping Mechanism
    499
  - High Speed
    528
  - Slewing Gear
    530
  - Possible Movement Combinations
    534
  - Hydraulic Oil Cooling
    535
- Settings and Displays for Crane Operation
  
  537
  - Inclining the Crane Cab
    537
  - Setting the Idling Speed
    537
  - Adjusting the Stroke Interval of the Windscreen Wiper
    538
  - Limiting the Power Unit Speeds
    538
  - Setting the Characteristic Curve for the Control Levers
    540
  - Critical Load Control
    541
  - Operation of the Directional Spotlights
    542
  - Displaying the Operating Hours
    543
  - Warning Submenu
    544
  - Error Submenu
    548
- Working Range Limiter
  
  549
- Work Break
  
  563
  - Short Work Breaks
    563
  - Work Breaks of more than 8 Hours
    564
- Heating and Air-Conditioning System
  
  565
  - Standard Heating System
    565
  - Air-Conditioning System
    567
  - Auxiliary Water Heater
    569
  - Auxiliary Air Heater
    576
13 13 Rigging Work

579
- Rigging Work
  
  581
- Rigging Work Checklists for Crane Operation with the Main Boom
  
  581
  - CHECKLIST: Rigging
    581
  - CHECKLIST: Unrigging
    585
- Choosing a Suitable Site
  
  589
- Rigging Work after Driving with a Trailer
  
  597
- Connecting / Disconnecting the Hand-Held Control
  
  600
- Starting the Engine for Driving for Rigging Work
  
  601
  - Starting / Turning off the Engine with the Hand-Held Control
    601
  - Starting / Turning off the Engine from the Crane Cab
    603
- Outriggers
  
  605
- Rigging / Unrigging the Counterweight
  
  635
  - Counterweight Parts
    635
  - Identification
    637
  - Slinging Points
    638
  - CHECKLIST: Rigging Counterweight
    639
  - CHECKLIST: Unrigging Counterweight
    640
  - Assembling Counterweight Versions
    641
  - Counterweight Hoist Unit
    652
  - Removing / Installing the Counterweight on the Turntable
    657
  - Setting down Counterweight for Driving the Truck Crane
    660
  - Slewing with Rigged Counterweight
    662
- Rigging Work on the Main Boom
  
  665
- Other Rigging Work
  
  691
14 14 Driving the Rigged Truck Crane

695
- Driving the Rigged Truck Crane
  
  697
- Permissible Rigging Modes and Axle Loads
  
  698
  - To Drive Without a Load
    698
  - To Drive with a Load
    699
  - Axle Loads
    699
- Route
  
  698
- Before Driving the Rigged Truck Crane
  
  700
  - Checking the Tyre Pressure and the Wind Speed
    700
- Driving from the Driver's Cab
  
  701
  - Preparing to Drive
    701
  - While Driving
    702
- Driving from the Crane Cab
  
  703
  - Preparing to Drive
    704
  - Opening / Closing the Driving Mode Submenu
    704
  - Starting / Turning off the Engine for Driving
    707
  - Steering
    708
  - Operating the Transmission
    711
  - Starting
    713
  - While Driving
    713
  - Warning Messages
    714
  - Possible Connections
    715
  - After Driving
    717
15 15 Malfunctions During Crane Operation

719
- Malfunctions During Crane Operation
  
  721
- Emergency Stop Switch
  
  721
- What to Do When a Malfunction Occurs During Crane Operation
  
  723
- Fuses
  
  725
  - Fuses on the Turntable
    726
  - Fuses in the Crane Cab
    728
  - SLI Fuses
    731
- Finding and Eliminating Malfunctions
  
  733
- Emergency Operations and Programs
  
  755
- Hydraulic Emergency Operation
  
  777
  - Operating Principle
    777
  - Connecting/Disconnecting Hoses
    778
  - Activating/Deactivating Emergency Operation
    779
  - Establishing the Required Hydraulic Circuits
    780
  - Carrying out Emergency Operation
    784
  - After Emergency Operation
    786
  - Emergency Supply of Another Crane
    787

Grove GMK 4100 Maintenance Manual (276 pages)

Brand: Grove | Category: Construction Equipment | Size: 7 MB

Grove Categories

Construction Equipment Measuring Instruments Receiver Control Unit Engine

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Grove GMK 4100 Manuals

Grove GMK 4100 Operating Instructions Manual (818 pages)

Table of Contents

1 1 Overview

2 2 Basic Safety Instructions

3 3 Operating Elements for Driving

Operating Elements for Driving

Overview of the Operating Elements

Short Description of the Operating Elements

4 4 Starting / Turning off the Engine for Driving

Starting / Turning off the Engine for Driving

Starting the Engine from the Driver's Cab

Turning off the Engine

Air Intake Inhibitor

5 5 Driving

Driving

Before Driving

Operating the Transmission

Driving and Turning off the Truck Crane

Off-Road Driving

Heating and Air-Conditioning System

Towing a Trailer

6 6 Driving Modes

Driving Modes

Rigging Work for Driving with a Trailer

7 7 Malfunctions in Driving Mode

Malfunctions in Driving Mode

Emergency Stop Switch

What to Do When a Malfunction Occurs in Road Traffic

Towing the Truck Crane

Wheels and Tyres

Fuses

Finding and Eliminating Malfunctions

Procedure in the Event of Malfunctions

8 8 Technical Information on the Carrier

Technical Information on the Carrier

Technical Data

10 10 Operating Elements for Crane Operation

Overview of the Operating Elements

Operating Elements for Crane Operation

Short Description of the Operating Elements

Short Description of the Operating Elements - Driving from the Crane Cab

11 11 Starting / Turning off the Engine - for Crane Operation

Starting the Engine - from the Crane Cab

Starting / Turning off the Engine - for Crane Operation

Starting the Engine - with the Hand-Held Control

Turning off the Engine

Air Intake Inhibitor

12 12 Crane Operation

Crane Operation

Before Crane Operation

Operation of the Safe Load Indicator

Crane Operation with Main Boom

Settings and Displays for Crane Operation

Working Range Limiter

Work Break

Heating and Air-Conditioning System

13 13 Rigging Work

Rigging Work

Rigging Work Checklists for Crane Operation with the Main Boom

Choosing a Suitable Site

Rigging Work after Driving with a Trailer

Connecting / Disconnecting the Hand-Held Control

Starting the Engine for Driving for Rigging Work

Outriggers

Rigging / Unrigging the Counterweight

Rigging Work on the Main Boom

Other Rigging Work

14 14 Driving the Rigged Truck Crane

Driving the Rigged Truck Crane

Permissible Rigging Modes and Axle Loads

Route

Before Driving the Rigged Truck Crane

Driving from the Driver's Cab

Driving from the Crane Cab

15 15 Malfunctions During Crane Operation

Malfunctions During Crane Operation

Emergency Stop Switch

What to Do When a Malfunction Occurs During Crane Operation

Fuses