Graco PrecisionMix ii Manuals

Graco PrecisionMix ii Manuals

Manuals and User Guides for Graco PrecisionMix ii. We have 1 Graco PrecisionMix ii manual available for free PDF download: Instructions And Parts List

Graco PrecisionMix ii Instructions And Parts List

Graco PrecisionMix ii Instructions And Parts List (260 pages)

3K System For Proportional Mixing of Two and Three Component Coatings

Brand: Graco | Category: Mixer | Size: 4.67 MB

Table of Contents

Table of Contents
2
Warnings

7
Overview

11
- Using this Manual
  13
- Related Publications
  14
- How the Precisionmix II 3K Works
  16
  - Functional Diagrams
    17
- Changing the Mixing Order
  20
- Flow Control Overview
  22
- Using Recipes/Color Change
  26
Installation

31
Operation

67
- Pressure Relief Procedure
  69
- Operator Controls and Indicators
  70
  - Operator Station
    70
  - User Interface
    72
- Operating Checklist
  73
- Mode Switch
  73
- Purging the Ratio Check Valves
  74
- Purging the Precisionmix II 3K System
  76
- Starting Production
  78
- Stopping Production
  80
- Flow Control Operation
  81
- Flow Control Tips
  81
- Integrated Color Change
  82
- Multiple Gun Flush Box Operation
  82
- Printer Reports
  84
  - Run Mode Report
    84
  - Recipe Report
    85
  - System Setup (Configuration) Report
    86
  - Job Totals Report
    88
  - Batch Totals Report
    88
  - Grand Totals Report
    89
  - Alarm Report
    89
Screen Map

91
Run Monitor

95
- Flow Rate
  98
- Flow Rate Setpoint
  99
- Alarm History
  100
- Integrated Color Change with Queue
  101
- Modify Queue Screen
  102
Totalizers

103
- Home Screen
  105
- Select Recipe and Totalizer Screen
  105
- Job Totals
  106
- Batch Totals
  106
- Grand Totals
  107
System Configuration

109
- Home Screen
  111
- Password Screen
  111
- Menu Screen
  112
- Language
  113
- Station Number
  113
- Display Units of Measurement
  114
- Recipes
  114
- Potlife Timer
  115
- Flow Rate Limits
  115
- Solvent Meter
  116
- Purge Sequence: Valves
  116
- Purge Sequence: Purge Alarms
  117
- Mixed Load Volumes
  118
- Guns Setup
  118
- MIX/Purge
  119
- Flow Control
  119
- Integrator Volume
  120
- Integrated Color Change
  120
- Password Selection
  120
- Time and Date Set
  121
- Display Setup
  122
- Print Setup
  122
- Air Flow Switch
  123
- Flow Control Setup
  124
  - Home Screen
    124
  - Password Screen
    124
  - Menu Screen
    124
  - Flow Control Options
    125
  - Flow Control Menu
    125
  - Source of Flow Control Data
    126
  - Flow Control Scaling
    126
  - Flow Control Force Output
    127
  - Flow Control Delay Time
    127
  - Flow Control Meter Location
    128
- Integrated Color Change Setup
  129
  - Home Screen
    129
  - Password Screen
    129
  - Menu Screen
    129
  - Color Change Mode Screen
    130
  - Color Change Sequence
    130
  - Color Change Graph Screen
    131
  - Purge and MIX Timer Values
    131
  - A Component Dump Timer Value
    132
  - A Component Solvent Timer Value
    132
    
    B Component Dump Timer Value
    133
    
    B Component Solvent Timer Value
    133
    
    C Component Dump Timer Valve
    134
    
    C Component Solvent Timer Valve
    134
    
    Gun 1 Trigger Start/Duration Times
    135
    
    Gun 2 Trigger Start/Duration Times
    135
    
    Special 1, 2, 5, and 6 Trigger Start/Duration Times
    136
  - Precisionmix II 3K Robotic Interface
    137
    
    Pressure Test and Solvent Flush the System
    137
    
    Precisionmix II 3K Robotic Applications
    137
    
    Integrated Color Change
    138
    
    Non-Integrated Color Change
    139
    
    Digital Inputs
    140
Recipe Setup

143
- Home Screen
  145
- Password Screen
  145
- Recipe Selection
  146
- Setup Menu with Integrated Color Change on
  147
- Setup Menu with Integrated Color Change
  147
- MIX Ratio and Tolerance
  148
- Color Change Sequence
  149
- Purge Sequence
  150
- System Alarms with Flow Control on and Hand Gun Selected
  151
- System Alarms with Flow Control on and Automatic Gun Selected
  152
- System Alarms with Flow Control off
  152
- Meter Calibration Tests
  153
- Component a Flow Meter Calibration
  154
- Component B Flow Meter Calibration
  155
- Component C Flow Meter Calibration
  155
- Solvent Flow Meter Calibration
  156
- Mixed Material Calibration Screen
  156
- Gun 1 Meter Calibration
  157
- Setup Flow Control
  158
- Gain Factor Graphs
  159
- Flow Meter Calibration Procedure
  160
Troubleshooting

165
- Revision Number
  167
- Troubleshooting Reference
  167
- Alarm Troubleshooting
  171
  - To Clear the Alarm and Restart the System
    171
  - Ratio Low or Ratio High
    172
  - Dose Time A, B, or C
    173
  - Overdose A, B, or C
    173
  - Flow Rate Alarms for a System Without Flow Control
    174
    
    Flow too Low
    174
    
    Flow too High
    174
  - Flow Rate Alarms for a System with Flow Control
    174
    
    Gun #1 High/Low Flow
    174
    
    Gun #2 High/Low Flow
    174
  - Pot Life Exceeded
    174
  - Purge/Load Interlock Not Ready
    175
  - Invalid Recipe
    175
  - I/O Change
    175
  - Purge Not Completed
    175
  - Purge Time out
    175
  - Display Battery Low
    176
  - Control Battery Low
    176
  - Memory Failure
    176
  - Communications Error
    176
  - Invalid Guns from Input/Output Alarm
    176
  - Air Flow Switch Alarm
    176
  - Defaults Loaded
    176
  - Software Revision Alarm
    176
  - Configuration Module Alarm
    176
  - External Alarms
    176
  - Warnings
    177
  - Job Total Rollover
    177
  - Batch Total Rollover
    177
  - Grand Total Rollover
    177
  - Calibrate a Meter
    177
  - Calibrate B Meter
    177
  - Calibrate C Meter
    177
- Solenoid Box Troubleshooting
  178
- Gun Flush Box Troubleshooting
  180
- Operator Station with Color Change Troubleshooting
  181
Service

183
- Replacing the User Interface Battery
  185
- Replacing the Controller Battery
  186
- Replacing Isolation Barrier Fuses
  187
- Replacing the User Interface
  187
- Replacing the Power Supply
  188
- Changing the Power Supply Voltage
  188
- Replacing Power Supply Fuses
  188
- Servicing the Operator Station
  189
- Replacing Control Modules
  190
- Replacing Control Submodules
  191
Parts

193
- Controller with User Interface
  195
  - Part No. 243540
    195
  - Part No. 243541
    195
- Controller
  196
  - Part No. 240834
    196
- Flow Control
  198
  - One Gun
    198
- Communication Ports
  200
  - Part No. 241379
    200
  - Part No. 241378
    200
- Software Utilities Kit
  200
  - Part No. 243546
    200
- Fluid Panel
  201
- Fluid Panel Module
  202
  - Part No. 243493
    202
- Solenoid Module
  204
  - Part No. 552184
    204
  - Part No. 552186
    204
- Fluid Meters
  205
  - Part No. 243512
    205
  - Part No. 243513
    205
  - Part No. 243515
    206
- Air Supply Station
  208
  - Part No. 570122
    208
- Operator Station
  209
  - Part No. 240835
    209
  - Part No. 240877
    210
- Low Pressure Color Change Module
  211
  - Part No. 241386
    211
  - Part No. 242025
    211
  - Part No. 241387
    212
  - Part No. 242026
    212
- High Pressure Color Change Module
  214
  - Part No. 241499
    214
  - Part No. 241500
    215
  - Part No. 907347
    217
- Color Change Valve Assemblies
  218
- Gun Flush Box
  220
  - Part No. 241389
    220
  - Part No. 241394
    220
  - Part No. 115125
    221
- Gun Holders for Gun Flush Box
  222
- Cable Chart
  223
- Remote User Interface
  223
  - Part No. 240874
    223
- Stand Mount
  225
  - Part No. 241501
    225
- Audio/Visual Alarm
  225
  - Part No. 241380
    225
- Accessories
  226
  - Part No. 195049 Paint Shield
    226
  - Part No. 241263 Printer Kit
    226
  - Printer Power Supply
    226
  - Part No. 514037 Printer Paper
    226
  - Manual Dump Valve Kits
    227
  - Fluid Outlet Valves
    227
  - Part No. 513052 Air Flow Switch
    227
  - Part No. 241962 Hydro-Softfeel Material Application Kit
    227
  - Cable Network PC AMR
    227
  - Catalyst Supply Modules
    227
Utilities Software

229
- Utilities Overview
  231
- Connection Error
  231
- Mode Switch
  231
- Backup Precisionmix II
  232
- Restore Precisionmix II
  235
- Update the Operating System
  237
- Update Precisionmix II Program
  239
- Connecting Utilities
  240
- Update User Interface Program
  241
- Reset Precisionmix II Password
  243
- Set Precisionmix II Date and Time
  244
- Open Graco Web Site
  245
- Edit Language
  245
Technical Data

255
Graco Standard Warranty

260
Graco Phone Number

260

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