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Gehl R150 Manuals
Manuals and User Guides for Gehl R150. We have
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Gehl R150 manual available for free PDF download: Operator's Manual
Gehl R150 Operator's Manual (207 pages)
Skid-Steer Loaders. R135 X-Series; R150 X-Series; R165 X-Series
Brand:
Gehl
| Category:
Compact Loader
| Size: 7.34 MB
Table of Contents
Table of Contents
3
Loader Information
3
Safety Symbol and Signal Words
5
Introduction
5
Machine Orientation
7
Proper Machine Use
8
Service and Registration
8
Model and Serial Numbers
9
Fields of Application
10
Using Attachments
10
Vibration Information
13
Vibration Measurement and Actions
13
Train Operators
14
Choose Proper Equipment for the Job
14
Maintain the Worksite
14
Fire Extinguisher Location
15
Manufacturer Information
15
Indicator and Operation Symbols
16
Safety
17
Mandatory Safety Shutdown Procedure
18
Safety Reminders
18
Before Starting
18
Additional Safety Equipment
20
During Operation
20
Applications with Load-Handling Devices
23
Electrical Energy
24
Parking the Machine
24
Maintenance
25
Battery Hazards
27
Fire Hazards
27
Crystalline Silica Exposure
28
Transporting the Machine
28
Lifting the Machine with a Crane
28
New Decal Application
29
Loading and Transporting the Machine
29
Safety Decals
29
ANSI-Style Safety and Information Decals
30
ISO-Style (Used Internationally) Safety and Information Decals
36
Product and Component Plate Locations
42
Product and Component Plates
42
Guards and Shields
43
Operator’s Position
43
Operator’s Seat
43
Safety Equipment
43
Seat Belt
44
Seat Suspension
44
Fastening/Unfastening the Seat Belt
44
Upper Torso Restraint (Option)
45
Operator Restraint Bar
45
Restraint Bar Test
46
Seat Switch Test
46
Safety Interlock System Test
46
Safety Interlock System (Hydraloc)
46
Parking Brake
47
Rops/Fops
47
Rear Window Emergency Exit
47
Lift Arm Support
48
Engage Lift Arm Support
48
Disengage Lift Arm Support
49
Battery Disconnect Switch (Option)
50
Indicators and Controls
51
Control Keypad Indicators
52
Control Keypad Buttons
54
Accessory Keypad Indicators/Buttons
55
Optional Lights/Lockout Keypad Indicators/Buttons
56
Information Center Electronic Display
57
Information Center Electronic Display Symbols
58
Symbols Descriptions
58
Quad Gauge Display
60
Information Center Electronic Display Screens
60
Dual Gauge Display
60
Status, Maintenance and Error Code Screens
60
Secondary Screens
61
Single Gauge Display
61
Regeneration Screens (DPF Models)
61
Revision Screen
61
Units Screen
62
Language Screen
62
DM1 Screen
62
DM2 Screen
62
Controls
63
Input Status
63
Output Status
63
Ignition Keyswitch
63
Throttle Pedal
64
Throttle Lever
64
Throttle Knob
64
Throttle Controls
64
Travel Drive, Lift and Tilt Controls
65
T-Bar Controls
65
T-Bar Hand Controls
65
Drive Control (Left T-Bar)
66
Lift/Tilt Control (Right T-Bar)
67
Joystick Controls
68
Left Joystick
68
Right Joystick
68
Drive Control (Left Joystick)
69
Lift/Tilt Control (Right Joystick)
69
Hand and Foot Controls
71
Left Hand Control
71
Right Hand Control
71
Drive Control (Hand Controls)
72
Lift/Tilt Control (Foot Controls)
73
Two-Speed Drive (Option)
73
Lift Arm Float
75
On T-Bar Controls
75
On Joystick Controls
75
Hydraglide Ride Control System (Option)
77
Right T-Bar
77
Beacon/Position/Work Lights
78
HVAC (Option)
78
Cab Heat/Cool
78
Fan Speed
78
Dome Light
79
Windshield Wiper/Washer
79
Windshield Wiper
79
Rear Window Wiper
79
Accessory Plug
80
Hitch Locking Pins
81
All-Tach Hitch
81
Attachment Mounting
81
Power-A-Tach System
82
Auxiliary Hydraulic System
83
Auxiliary Hydraulic Couplers
83
Auxiliary Hydraulics Control
84
Before Starting the Engine
85
Operational Checks
85
Pre-Start Checks
85
Operation
85
Checks During Operation
86
Cab Entry and Exit
87
Starting the Engine
89
Cold-Starting
90
After Starting
91
Parking Brake Button
91
Warm up
92
Stopping the Machine
92
Engine Stalling
92
Run-In Period
92
Brake Release Operation (Option)
93
Jump-Starting
94
Travel Drive Operation
96
Driving over Rough Terrain
97
Transport Hydraulics Lock-Out (Option)
97
Driving on an Incline
97
Transport on Public Roads
97
Lift Arm Operation
98
Attachment Transport Position
98
Changing Attachments
100
Connecting Attachments
100
Disconnecting Attachments
102
Connecting Auxiliary Hydraulic Couplings
103
Disconnecting Auxiliary Hydraulic Couplings
104
Self-Leveling (Option)
105
Self-Leveling Cancel
106
Using Buckets
106
Digging with a Bucket
107
Loading a Bucket
108
Dumping a Load Onto a Pile
108
Loading Trucks (or Hoppers)
109
Tips When Loading Trucks
109
Backfilling Holes and Embankments
110
Scraping with a Bucket
111
Grading Without Float
111
Grading Using Float
112
Using Pallet Forks
113
Safety Instructions When Working with Pallet Forks
113
Transporting Loads Using Pallet Forks
115
Loading Pallet Forks
115
Lifting Loads Using Pallet Forks
115
Transporting Load Using Pallet Forks
115
Loading and Transporting the Machine on a Transport Vehicle
117
Towing
118
Lifting the Machine Using a Crane or Hoist
119
Diesel Particulate Filter (DPF) Regeneration Procedures (DPF Models)
120
Reset Regeneration
121
Reset Regeneration Inhibit
121
Stationary Regeneration
122
Forcing Stationary Regeneration
123
DPF Maintenance
124
Maintenance
125
Maintenance Schedules
127
Inspection, Checks and Cleaning
127
Leakage Check
128
Lubrication and Filter Changes
128
Functional Check
128
Maintenance Log
129
General Lubrication
132
Raising the ROPS/FOPS
133
Removing Foreign Material
133
Tilting the ROPS/FOPS
133
Lifting the Machine
134
Lowering the ROPS/FOPS
134
Lowering the Machine
135
Engine Maintenance
136
Engine Access
136
Engine Mounting Hardware Inspection
137
Checking Engine Oil Level
137
Changing Engine Oil and Filter
137
Fuel System Maintenance
139
Adding Fuel
139
Water Separator Maintenance
140
Fuel Filler Cap
140
Changing Water Separator Filter
141
Water Separator
141
Changing Fuel Filter
142
Fuel Filter
142
Changing Air Filter Elements
143
Engine Air Cleaner
143
DPF Service (DPF Models)
144
V-Belt Maintenance
144
Cooling System
145
Checking Coolant Level
145
Cleaning Radiator Fins
145
Draining/Flushing Cooling System
146
Hydraulic System
146
Checking Hydraulic Oil Level
147
Changing Hydraulic Oil Filter
148
Hydraulic Hose Maintenance
150
Checking and Adding Chaincase Oil
151
Changing Chaincase Oil
151
Drive Motors
151
Chaincases
151
Seat and Restraint Bar Switches
152
Bucket Cutting Edge
152
Drive Chain Tension
152
Checking Chain Tension
152
Wheel Nuts
153
Mounting Tires
153
Electrical System
154
Checking Tire Pressure
154
Fuses, Relays and Diodes
155
Relay Locations
155
Diode Locations
156
Maxi Fuse Locations
156
Battery
157
Windshield Washer Reservoir
158
Long-Term Storage
158
Before Storage
158
After Storage
159
Final Shutdown / Decommissioning
160
Before Disposal
160
Dealer Services
161
Machine Disposal
161
Troubleshooting
163
Indicator Lamp Troubleshooting
166
Seal and Hose Troubleshooting
167
Hydraulic System Troubleshooting
167
Hydrostatic Drive System Troubleshooting
171
Electrical Troubleshooting
173
Error Codes
175
Engine Diagnostic Trouble Codes (DTC)
175
Yanmar Engine Diagnostic Trouble Codes (DTC)
175
Fluid Capacities/Lubricants
187
Specifications
187
Payloads/Capacities
190
Pallet Forks
191
Low Profile/Grading Buckets W/Out Counterweight
191
Utility (Light Material) Buckets
191
Coolant Compound Mixtures
193
Hydraulics
193
Travel Speeds
194
Sound Levels
194
Vibration Levels
195
Whole-Body and Hand-Arm Vibration Levels
195
Dimensions
196
Features
197
Standard Features
198
Optional Features
198
Common Materials and Densities
199
Index
201
Torque Specifications
205
California Proposition 65 Warnings
206
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