Gehl RT250 Gen:3 Manuals

Manuals and User Guides for Gehl RT250 Gen:3. We have 1 Gehl RT250 Gen:3 manual available for free PDF download: Operator's Manual

Gehl RT250 Gen:3 Operator's Manual

Gehl RT250 Gen:3 Operator's Manual (280 pages)

Compact Track Loader

Brand: Gehl | Category: Compact Loader | Size: 35.21 MB

Table of Contents

Delivery Checklists

5
- Table of Contents
  9
Introduction

17
- Safety Symbol
  17
- Contents and Use of this Manual
  17
- Safety Symbol and Signal Words
  18
  - Safety Alert Symbol
    18
  - Signal Words
    18
- Machine Orientation
  18
- Proper Machine Use
  18
- Service and Registration
  19
  - Machine Model and Serial Numbers
    19
  - Component Serial Numbers
    19
- ROPS/FOPS Certification Label
  20
- Component Identification
  21
- Fields of Application
  22
- Using Attachments
  22
- Vibration Information
  23
  - Vibration Measurement and Actions
    23
  - Vibration Levels
    24
- Fire Extinguisher
  24
- Manufacturer Information
  24
- Indicator and Operation Symbols
  25
Safety

27
- Safety Symbol and Signal Words
  27
  - Safety Alert Symbol
    27
  - Signal Words
    27
- Mandatory Safety Shutdown Procedure
  28
- Before Starting
  28
- During Operation
  29
- Applications with Load-Handling Devices
  32
- Parking the Machine
  33
- Electrical Energy
  33
- Maintenance and Service Safety Practices
  33
- Battery Hazards
  35
- Fire Hazards
  36
- Additional Safety Equipment
  36
- Crystalline Silica Exposure
  37
- Transporting the Machine
  37
- Lifting the Machine with a Crane
  37
- Loading and Transporting the Machine
  37
- Safety Decals
  38
  - New Decal Application
    38
- ANSI-Style Safety Decals
  39
- ISO-Style Safety Decals
  41
Specifications

43
- Fluids/Lubricants Types and Capacities
  43
- Dimensions
  44
- Payloads/Capacities
  46
- Weights
  47
- Track Drive
  47
- Coolant Compound Table
  47
- Engine
  48
- Hydraulic System
  49
  - General
    49
  - Drive Hydraulics
    50
  - Pumps
    50
  - Cylinders
    51
  - Forces and Cycle Times
    51
- Electrical System
  52
- Sound Power/Pressure Levels
  52
- Vibration Levels
  52
- Features
  53
- Standard Features
  53
- Optional Features
  53
- Common Materials and Densities
  54
Controls

55
- Multi-Function Display
  56
- Switches/Indicators
  57
- Multi-Function Display Screens
  58
  - Screen Access
    58
  - Status, Maintenance and Error Code Screens
    58
  - Configuration Screens
    60
  - Audible Alerts
    63
- Control Joysticks
  63
- Straight Tracking Adjust
  67
- Parking Brake/Work Hydraulics Lock-Out
  68
- Cab Heat and Air Conditioning (Option)
  69
- Operator's Seat
  69
  - Seat Forward and Back Horizontal Adjustment
    70
  - Seat Height Vertical Height/Weight Suspension Adjustment
    70
    
    Air Suspension
    70
    
    Mechanical Suspension
    70
- Seat Belt
  70
  - Fastening/Unfastening the Seat Belt
    70
- Armrest/Joystick Console Adjustment
  71
- Throttle Controls
  71
- Travel Controls
  72
- Travel Speed Range Selection
  72
- Lift Arm Float Button
  74
- Hydraglide™ Button (Option)
  75
- Work Lights
  75
- Battery Disconnect Switch (Option)
  76
- Windshield Wipers/Washer
  76
  - Wiper/Washer Control
    76
  - Washer Fluid Reservoir
    76
Operation

77
- Operational Checks
  77
  - Pre-Start Checks
    77
  - Checks During Operation
    78
  - Parking Checks
    78
- Before Operation
  79
  - Cab Entry and Exit
    79
  - Opening/Closing the Cab Door
    79
  - Cab Door Emergency Exit
    80
  - Cab Door Removal
    80
  - Fold-Up Door (Option)
    80
    
    Closing the Fold-Up Door from the Outside
    80
    
    Opening the Fold-Up Door from the Outside
    80
    
    Closing the Door from the Inside
    81
    
    Opening the Door from the Inside
    81
  - Seat and Armrest/Joystick Console Adjustment
    81
  - Seat Belt
    81
  - Parking Brake
    82
    
    Disengage Parking Brake
    82
- Starting the Engine
  83
  - Cold-Starting
    84
  - After Starting
    84
- Warm up
  85
- Run-In Period
  85
- Stopping the Engine
  85
- Engine Stalling
  86
- Diesel Particulate Filter (DPF) Regeneration Procedures
  86
  - Reset Regeneration
    87
  - Stationary Regeneration
    87
    
    Forcing Stationary Regeneration
    89
  - Regeneration Inhibit
    90
    
    Cancelling Regeneration Inhibit
    91
  - Recovery Regeneration
    92
  - DPF Service
    93
- After Operation
  94
- Jump-Starting
  94
- Travel Drive Operation
  96
- Rubber Track Use Cautions and Tips
  99
  - Sprocket Tooth Wear and Track Life
    101
- Travel Drive Error Condition Operation (Limp Mode)
  102
  - Alternate Transport Mode Activation
    102
  - Alternate Transport Mode Cancel
    103
- Backup Alarm
  103
- Lift Arm Operation
  104
  - Attachment Transport Position
    104
  - Joystick Control Patterns
    104
    
    ISO Pattern Lift Arm Operation Controls
    104
    
    D-H Pattern Lift Arm Operation Controls (Option)
    105
- Self-Leveling
  106
  - Self-Leveling Cancel (Option)
    106
- Lift Arm Float
  107
- Hydraglide™ Ride Control System (Option)
  108
- Hydraulics Control Lock
  109
- Lift Arm Support
  110
  - Engage Lift Arm Support
    110
  - Disengage Lift Arm Support
    111
- Connecting/Disconnecting Attachments
  112
  - Connecting Attachments
    112
  - Disconnecting Attachments
    113
- Powering Attachments with Hydraulic Function
  114
- Optional 14-Pin Connector
  116
  - Switch / Pin Assignments
    116
- Working with Buckets
  117
  - Digging Tips
    117
  - Safety Instructions When Working with Buckets
    118
  - Working with Standard Buckets
    118
    
    Scooping
    118
    
    Digging
    119
    
    Loading
    119
    
    Tips When Loading Trucks
    119
    
    Grading Using Float
    120
    
    Grading Without Float
    120
    
    Backfilling
    121
- Working with Pallet Forks
  122
  - Safety Instructions When Working with Pallet Forks
    122
  - Transporting Loads Using Pallet Forks
    123
    
    Lifting Loads Using Pallet Forks
    123
    
    Loading Pallet Forks
    123
    
    Transporting Load Using Pallet Forks
    123
    
    Setting down Loads Using Pallet Forks
    124
- Lifting the Machine Using a Crane
  124
  - Crane Lifting Preparation
    124
- Loading and Transporting the Machine on a Transport Vehicle
  125
  - Loading and Securing the Machine
    126
- Storage Box
  127
Maintenance

129
- Maintenance Schedule
  131
  - Checks, Cleaning and Inspection
    131
  - Leakage Check
    132
  - Lubrication and Filter Changes
    132
  - Functional Check
    133
- Maintenance Interval
  133
- Engine Maintenance
  134
  - Engine Access
    134
    
    Closing Engine Covers
    134
    
    Checking Engine Oil Level
    135
    
    Engine Oil
    135
    
    Changing Engine Oil and Filter
    136
    
    Changing Air Filter Elements
    138
    
    Engine Air Filters
    138
    
    Checking Coolant Level
    139
    
    Engine Cooling System
    139
    
    Cleaning Radiator Fins
    140
    
    Draining/Refilling Cooling System
    140
    
    Belt Maintenance
    141
    
    Checking and Adjusting Belt Tension
    141
    
    Air Conditioning Belt
    142
- DPF Service
  142
- Fuel System Maintenance
  142
  - Adding Fuel
    143
  - Water Separator Inspection/Maintenance
    143
  - Changing Fuel Filter
    145
- Hydraulic System Maintenance
  146
  - Checking Hydraulic Oil Level
    146
  - Changing Hydraulic Oil and Filter
    147
- Hydraulic Hose Maintenance
  149
- Travel Motor Maintenance
  150
  - Travel Motor Gearbox Oil (RT175/RT210)
    150
  - Travel Motor Gearbox Oil (RT250)
    150
- Track Maintenance
  151
  - Track Replacement
    151
- General Lubrication
  155
- Tilting ROPS/FOPS
  156
  - Raising ROPS/FOPS
    156
  - Lower ROPS/FOPS
    157
- Electrical System
  158
  - Battery
    158
  - Using a Booster Battery (Jump-Starting)
    159
  - Fuses and Relays
    160
    
    Engine Compartment Fuses/Relays
    160
    
    Engine Compartment Fuses/Relays Model RT250
    160
    
    Fuses under ROPS/FOPS
    165
  - Control Modules
    166
    
    Engine Control Module (ECU)
    166
    
    Lift Arm and Standard Auxiliary Flow Control Module
    166
    
    Main/Drive Control Module
    166
    
    Multi-Function Control Module
    166
- Long-Term Storage
  167
  - Before Storage
    167
  - After Storage
    167
- Air Conditioning Maintenance
  168
  - Air Conditioning Filters
    168
    
    Cab Air Filter
    168
    
    Outside Air Intake Filter
    168
- Windshield Washer Reservoir
  169
- Final Shutdown / Decommissioning
  170
  - Before Disposal
    170
  - Machine Disposal
    170
- Maintenance Log
  171
Troubleshooting

175
- Engine Troubleshooting
  175
- Indicator Lamp Troubleshooting
  176
- Seal and Hose Troubleshooting
  177
- Hydraulic System Troubleshooting
  178
- Hydrostatic Travel Drive System Troubleshooting
  179
- Electrical Troubleshooting
  181
- Miscellaneous Troubleshooting
  182
- Error Codes
  182
  - Controller Communication Error Codes
    182
  - Engine Error Codes
    182
  - Drive and Valve Error Codes
    195
Schematics

205
Index

271
EC Declaration of Conformity

275
Torque Specifications

277
- SAE Torque Values
  279

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