Gehl R135 Manuals

Gehl R135 Manuals

Manuals and User Guides for Gehl R135. We have 1 Gehl R135 manual available for free PDF download: Operator's Manual

Gehl R135 Operator's Manual

Gehl R135 Operator's Manual (207 pages)

Skid-Steer Loaders. R135 X-Series; R150 X-Series; R165 X-Series

Brand: Gehl | Category: Compact Loader | Size: 7.34 MB

Table of Contents

Table of Contents
3
Loader Information
3
Safety Symbol and Signal Words
5
Introduction
5
- Machine Orientation
  7
- Proper Machine Use
  8
- Service and Registration
  8
- Model and Serial Numbers
  9
- Fields of Application
  10
- Using Attachments
  10
- Vibration Information
  13
- Vibration Measurement and Actions
  13
- Train Operators
  14
- Choose Proper Equipment for the Job
  14
- Maintain the Worksite
  14
- Fire Extinguisher Location
  15
- Manufacturer Information
  15
- Indicator and Operation Symbols
  16
Safety
17
- Mandatory Safety Shutdown Procedure
  18
- Safety Reminders
  18
- Before Starting
  18
- Additional Safety Equipment
  20
- During Operation
  20
- Applications with Load-Handling Devices
  23
- Electrical Energy
  24
- Parking the Machine
  24
- Maintenance
  25
- Battery Hazards
  27
- Fire Hazards
  27
- Crystalline Silica Exposure
  28
- Transporting the Machine
  28
- Lifting the Machine with a Crane
  28
- New Decal Application
  29
- Loading and Transporting the Machine
  29
- Safety Decals
  29
- ANSI-Style Safety and Information Decals
  30
- ISO-Style (Used Internationally) Safety and Information Decals
  36
- Product and Component Plate Locations
  42
- Product and Component Plates
  42
- Guards and Shields
  43
- Operator’s Position
  43
- Operator’s Seat
  43
Safety Equipment
43
- Seat Belt
  44
- Seat Suspension
  44
- Fastening/Unfastening the Seat Belt
  44
- Upper Torso Restraint (Option)
  45
- Operator Restraint Bar
  45
- Restraint Bar Test
  46
- Seat Switch Test
  46
- Safety Interlock System Test
  46
- Safety Interlock System (Hydraloc)
  46
- Parking Brake
  47
- Rops/Fops
  47
- Rear Window Emergency Exit
  47
- Lift Arm Support
  48
- Engage Lift Arm Support
  48
- Disengage Lift Arm Support
  49
- Battery Disconnect Switch (Option)
  50
Indicators and Controls
51
- Control Keypad Indicators
  52
- Control Keypad Buttons
  54
- Accessory Keypad Indicators/Buttons
  55
- Optional Lights/Lockout Keypad Indicators/Buttons
  56
- Information Center Electronic Display
  57
- Information Center Electronic Display Symbols
  58
- Symbols Descriptions
  58
- Quad Gauge Display
  60
- Information Center Electronic Display Screens
  60
- Dual Gauge Display
  60
- Status, Maintenance and Error Code Screens
  60
- Secondary Screens
  61
- Single Gauge Display
  61
- Regeneration Screens (DPF Models)
  61
- Revision Screen
  61
- Units Screen
  62
- Language Screen
  62
- DM1 Screen
  62
- DM2 Screen
  62
- Controls
  63
- Input Status
  63
- Output Status
  63
- Ignition Keyswitch
  63
- Throttle Pedal
  64
- Throttle Lever
  64
- Throttle Knob
  64
- Throttle Controls
  64
- Travel Drive, Lift and Tilt Controls
  65
- T-Bar Controls
  65
- T-Bar Hand Controls
  65
- Drive Control (Left T-Bar)
  66
- Lift/Tilt Control (Right T-Bar)
  67
- Joystick Controls
  68
- Left Joystick
  68
- Right Joystick
  68
- Drive Control (Left Joystick)
  69
- Lift/Tilt Control (Right Joystick)
  69
- Hand and Foot Controls
  71
- Left Hand Control
  71
- Right Hand Control
  71
- Drive Control (Hand Controls)
  72
- Lift/Tilt Control (Foot Controls)
  73
- Two-Speed Drive (Option)
  73
- Lift Arm Float
  75
- On T-Bar Controls
  75
- On Joystick Controls
  75
- Hydraglide Ride Control System (Option)
  77
- Right T-Bar
  77
- Beacon/Position/Work Lights
  78
- HVAC (Option)
  78
- Cab Heat/Cool
  78
- Fan Speed
  78
- Dome Light
  79
- Windshield Wiper/Washer
  79
- Windshield Wiper
  79
- Rear Window Wiper
  79
- Accessory Plug
  80
- Hitch Locking Pins
  81
- All-Tach Hitch
  81
- Attachment Mounting
  81
- Power-A-Tach System
  82
- Auxiliary Hydraulic System
  83
- Auxiliary Hydraulic Couplers
  83
- Auxiliary Hydraulics Control
  84
- Before Starting the Engine
  85
- Operational Checks
  85
- Pre-Start Checks
  85
Operation
85
- Checks During Operation
  86
- Cab Entry and Exit
  87
- Starting the Engine
  89
- Cold-Starting
  90
- After Starting
  91
- Parking Brake Button
  91
- Warm up
  92
- Stopping the Machine
  92
- Engine Stalling
  92
- Run-In Period
  92
- Brake Release Operation (Option)
  93
- Jump-Starting
  94
- Travel Drive Operation
  96
- Driving over Rough Terrain
  97
- Transport Hydraulics Lock-Out (Option)
  97
- Driving on an Incline
  97
- Transport on Public Roads
  97
- Lift Arm Operation
  98
- Attachment Transport Position
  98
- Changing Attachments
  100
- Connecting Attachments
  100
- Disconnecting Attachments
  102
- Connecting Auxiliary Hydraulic Couplings
  103
- Disconnecting Auxiliary Hydraulic Couplings
  104
- Self-Leveling (Option)
  105
- Self-Leveling Cancel
  106
- Using Buckets
  106
- Digging with a Bucket
  107
- Loading a Bucket
  108
- Dumping a Load Onto a Pile
  108
- Loading Trucks (or Hoppers)
  109
- Tips When Loading Trucks
  109
- Backfilling Holes and Embankments
  110
- Scraping with a Bucket
  111
- Grading Without Float
  111
- Grading Using Float
  112
- Using Pallet Forks
  113
- Safety Instructions When Working with Pallet Forks
  113
- Transporting Loads Using Pallet Forks
  115
- Loading Pallet Forks
  115
- Lifting Loads Using Pallet Forks
  115
- Transporting Load Using Pallet Forks
  115
- Loading and Transporting the Machine on a Transport Vehicle
  117
- Towing
  118
- Lifting the Machine Using a Crane or Hoist
  119
- Diesel Particulate Filter (DPF) Regeneration Procedures (DPF Models)
  120
- Reset Regeneration
  121
- Reset Regeneration Inhibit
  121
- Stationary Regeneration
  122
- Forcing Stationary Regeneration
  123
- DPF Maintenance
  124
Maintenance
125
- Maintenance Schedules
  127
- Inspection, Checks and Cleaning
  127
- Leakage Check
  128
- Lubrication and Filter Changes
  128
- Functional Check
  128
- Maintenance Log
  129
- General Lubrication
  132
- Raising the ROPS/FOPS
  133
- Removing Foreign Material
  133
- Tilting the ROPS/FOPS
  133
- Lifting the Machine
  134
- Lowering the ROPS/FOPS
  134
- Lowering the Machine
  135
- Engine Maintenance
  136
- Engine Access
  136
- Engine Mounting Hardware Inspection
  137
- Checking Engine Oil Level
  137
- Changing Engine Oil and Filter
  137
- Fuel System Maintenance
  139
- Adding Fuel
  139
- Water Separator Maintenance
  140
- Fuel Filler Cap
  140
- Changing Water Separator Filter
  141
- Water Separator
  141
- Changing Fuel Filter
  142
- Fuel Filter
  142
- Changing Air Filter Elements
  143
- Engine Air Cleaner
  143
- DPF Service (DPF Models)
  144
- V-Belt Maintenance
  144
- Cooling System
  145
- Checking Coolant Level
  145
- Cleaning Radiator Fins
  145
- Draining/Flushing Cooling System
  146
- Hydraulic System
  146
- Checking Hydraulic Oil Level
  147
- Changing Hydraulic Oil Filter
  148
- Hydraulic Hose Maintenance
  150
- Checking and Adding Chaincase Oil
  151
- Changing Chaincase Oil
  151
- Drive Motors
  151
- Chaincases
  151
- Seat and Restraint Bar Switches
  152
- Bucket Cutting Edge
  152
- Drive Chain Tension
  152
- Checking Chain Tension
  152
- Wheel Nuts
  153
- Mounting Tires
  153
- Electrical System
  154
- Checking Tire Pressure
  154
- Fuses, Relays and Diodes
  155
- Relay Locations
  155
- Diode Locations
  156
- Maxi Fuse Locations
  156
- Battery
  157
- Windshield Washer Reservoir
  158
- Long-Term Storage
  158
- Before Storage
  158
- After Storage
  159
- Final Shutdown / Decommissioning
  160
- Before Disposal
  160
- Dealer Services
  161
- Machine Disposal
  161
Troubleshooting
163
- Indicator Lamp Troubleshooting
  166
- Seal and Hose Troubleshooting
  167
- Hydraulic System Troubleshooting
  167
- Hydrostatic Drive System Troubleshooting
  171
- Electrical Troubleshooting
  173
- Error Codes
  175
- Engine Diagnostic Trouble Codes (DTC)
  175
- Yanmar Engine Diagnostic Trouble Codes (DTC)
  175
- Fluid Capacities/Lubricants
  187
Specifications
187
- Payloads/Capacities
  190
- Pallet Forks
  191
- Low Profile/Grading Buckets W/Out Counterweight
  191
- Utility (Light Material) Buckets
  191
- Coolant Compound Mixtures
  193
- Hydraulics
  193
- Travel Speeds
  194
- Sound Levels
  194
- Vibration Levels
  195
- Whole-Body and Hand-Arm Vibration Levels
  195
- Dimensions
  196
- Features
  197
- Standard Features
  198
- Optional Features
  198
- Common Materials and Densities
  199
Index
201
- Torque Specifications
  205
- California Proposition 65 Warnings
  206

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