GE XV-5A Manuals

Manuals and User Guides for GE XV-5A. We have 1 GE XV-5A manual available for free PDF download: Installation, Operation And Maintenance Instructions

GE XV-5A Installation, Operation And Maintenance Instructions

GE XV-5A Installation, Operation And Maintenance Instructions (460 pages)

Lift Fan Flight Research Aircraft Program

Brand: GE | Category: Fan | Size: 22.02 MB

Table of Contents

Section 1

3
- Table of Contents
  3
Section 2

9
- General
  12
- Introduction
  12
- Replacement of Parts
  12
- Scope
  12
- Basic Fan Description
  14
- General
  14
- System Description
  14
- System Orientation
  16
- Blade Platforms
  17
- Blade Retainer Rings
  17
- Rotor Blades
  17
- Rotor Component Description
  17
- Shaft and Disc
  17
- Carrier Segment Seal
  18
- Torque Band Segments
  18
- 3Lade Carrier Pins
  19
- Blade Shroud Cover
  19
- Lock Pin
  19
- Lock Strip
  19
- Bucket Carrier Tabs
  20
- Bucket Tip Shrouds
  20
- Turbine Bucket Carrier Assembly
  20
- Turbine Buckets
  20
- Balance Weight
  21
- Tie Bolts, Washers and Nuts
  21
- Front Frame Description
  22
- Hub
  22
- Bearing System
  23
- Housing - Roller Bearing
  23
- Grease Seals
  24
- Grease Shield - Ball Bearing
  24
- Retainer Seal - Ball Bearing
  24
- Boss-Speed Picek-Up Sensor 1 - 2 . 1
  25
- Grease Shield-Roller Bearing
  25
- Magnetic Rotor Speed Pick-Up Sensor
  25
- Struts
  25
- Bellmouth
  27
- Clevis - Scroll Mounting
  28
- Pin - Support Beam
  28
- Shim - Scroll Mounting Clevis
  28
- Shoulder Bolt - Scroll Mounting
  28
- Forward Compressor Seal
  29
- Insulation Blanket
  29
- Inlet Vane Description
  30
- Scroll Description 99.99.99
  32
- Rear Frame
  36
- Honeycomb Air Seals
  37
- Exit Louver System
  38
- Insulation Blanket - Inner
  38
- Insulation Blanket - Outer
  38
- Turnbuckle - Rear Frame to Scroll
  38
- Exit Louvers
  39
- Actuator Linkage
  40
  - Typical Fan-In-Wing X353-5B Installation
    41
  - System Orientation
    43
  - Lift Fan Rotor Component
    44
  - Lift Fan Front Frame
    45
  - Lift Fan Scroll, View of Inlet
    47
  - Lift Fan Scroll, Top View
    49
  - Exit Louver System
    53
- Diverter Valve Description
  54
- Bearing, Ball, Inner Race
  61
- Bearing, Ball, Outer Race
  61
- General
  61
- Special Tools
  61
- REAR Fram
  62
- Rotor
  63
  - Rotor Balance Arbor
    64
  - Roller Bearing Outer Race Puller
    64
  - Rotor Turnover Dolly
    65
  - Ball Bearing Inner Race Puller
    66
  - Rotor Vertical Lift Fixture
    67
  - Roller Bearing Inner Race Puller
    67
  - Spanner Wrench
    68
  - Ball Bearing Outer Race Puller
    68
  - Lift Fan Shipping Container
    70
  - Lift Fan Transportation Dolly
    70
- Assembly of X353-5B
  75
- Assembly Tooling
  75
- General Assembly Procedure
  75
- Scope
  75
- Disc and Shaft Assembly
  76
- Rotor Assembly (Reference Figure 4.2)
  76
- Assembly of Blade Platforms
  78
- Assembly of Rear Blade Retainer Ring
  78
- Assembly of Torque Band Segments
  78
- Assembly of Carrier Seals
  79
- Assembly of Bucket Carrier Segments
  80
- Assemble Insulation Blanket
  85
- Orientation
  85
- Assembly of 810 Scroll Mounts
  87
- Inspection and Adjustment of the Scroll to the Front Frame
  89
- Assembly of Scroll Finger Seals I
  90
- Assemble Scroll Seals and Air Seal Supports
  91
- Assembly of Scroll Insulation
  91
- Final Assembly of Scroll to Front Frame
  91
- Assemble Honeycomb Air Seal
  92
- Assembly of Thrust Bearing Outer Race
  92
- Assemble Rear Frame Insulation Blankets
  93
- Assembly of Rear Frame Air Seal Segments
  94
- Assemble Bearing Inner Races to Rotor Shaft
  95
- Assemble Rotor to Front Frame and Scroll
  95
- Assemble the Rotor to the Thrust Bearing
  96
- Assemble the Roller Bearing
  97
- Clearance Inspection Prior to Assembly of Rear Frame
  98
- Assembly of Rear Frame to Front Frame
  99
- Clearance Inspection after Assembly of Rear Frame
  100
- Setting of Nozzle Area Adjustment Vanes
  101
- Exit Louver Assembly
  102
- Orientation of the Exit Louver Push Rods
  102
- Assemble Bushings to Supports
  103
- Assemble Louver Port Bushing to Strut
  103
- Assembly of Exit Louver Push Pods
  103
- Assemble Exit Louver #14
  104
- Assemble the Lever Arms to Louvers
  104
- Assemble Louver #13
  105
- Assemble Louver #38
  105
- Assembly of Remaining Louvers
  105
- Assembly of Circular Vane
  106
  - X353-5B Propulsion System
    282
1.1

289
- General
  292
- Introduction
  292
- General
  297
- Replacement of Parts
  297
- Scope
  297
- Basic Fan Description
  299
  - System Orientation
    301
  - Rotor Component Description
    301
- Disc Description
  301
- Blade Retainer Rings
  302
- Rotor Blade Description
  302
- Bucket Carrier Description
  303
- Torque Band Description
  303
- Bolt, Blade-To-Carrier
  304
- Bolt, Torque-Band-To-Carrier
  304
- Frame Description
  304
- Front Frame Description
  304
- Shaft
  305
- Bearing System
  306
- Grease Seals
  307
- Grease Shield
  307
- Retainer, Ball Bearing
  307
- Retainer, Roller Bearing
  307
- Spacer, Front Frame to Ball Bearing
  307
  - Speed Generator Disc
    308
- Magnetic Sensor - Rotor RPM
  308
- Mount - Front Frame to Rear Frame (6 O'clock)
  308
- Air Seal - Rotor
  309
  - Rear Frame
    310
- Support - Front Frame to Rear Frame
  309
- Support - Front Frame to Rear Frame (6 O'clock)
  309
- Insulation Blanket - Rear Frame
  311
- Cover Front Frame to Rear Frame
  312
  - Turbine Inlet Scroll
    312
- Scroll Blank off Plates
  313
  - Insulation Blanket- Scroll
    313
- Scroll Mounting
  313
- Clevis
  314
- Center Mounts
  315
- End Mounts
  315
- Scroll End Covers
  315
  - Scroll Seal Segments
    316
    
    (C) Disc. Shaft and Speed Generator, (D) Rim Bolt
    320
    
    Spacers
    320
    
    Hub, (B) View of Aft Side of Front Frame Hub
    323
    
    Mount, (B) Support Arm
    330
- 3.1 General
  332
- Special Tools
  332
- Bearing, Inner Race, Ball and Roller
  333
- Pitch Fan
  334
  - Rotor Balance Arbor
    334
  - Rotor Shaft Puller
    334
  - Ball and Roller Bearing Outer Race Puller
    334
  - Front Frame and Rotor Shaft Line up Pins
    334
  - Rotor Support Stand
    334
  - Assembly Procedure
    341
- Disc Assembly
  342
- Blade and Torque Band Assembly
  343
- Carrier Assembly
  344
- Rotor Inspection
  345
- Torque Procedure - Rim Bolts
  346
- 4.10 Front Frame Assembly
  347
- Mount Assembly
  348
- 4.13 Scroll Seals to Front Frame Adjustments
  349
- 4.15 Scroll Support Arm to Clevis Adjustment
  349
- Mount to Front Frame Adjustment
  349
- 4.16 Scroll Assembly
  350
- Cover Assembly
  350
- Inspection - Scroll to Front Frame
  350
- Magnetic Speed Pickup Bushing Assembly
  350
  - Air Seal Grinding Instruction
    351
- 4.22 Air Seal Radial Inspection
  351
- 4.23 Disc Bearing Assembly
  351
  - Shaft Bearing Assembly
    352
- Shaft to Disc Assembly
  352
- Rotor Adjustments
  353
- Rotor Seal Clearance Inspection
  353
- Rotor to Front Frame and Scroll Assembly
  353
- 4.29 Rear Frame to Front Frame and Scroll Assembly
  354
- Insulation Blanket Assembly
  355
- Rear Frame to Front Frame Concentricity Inspection
  355
- Inspection - Rotor Turbine Shroud to Rear Frame
  356
- Speed Pickup Assembly
  356
- Installation Design Data
  381
  - X376 PITCH TRIM CNTDOL FAN Disassembly
    382
  - 6.1 Removal from Shipping Container
    382
  - 6.2 Remove Rear Frame
    382
  - Remove Rotor
    382
  - Disassemble Front Frame
    383
  - Remove Air Seals
    383
  - Remove Covers
    383
  - 6.8 Remove Speed Pick-Up
    383
  - 6.9 Remove Mounts
    383
  - Disassemble Rotor
    383
  - 6.11 Remove Carrier Segments
    383
  - Remove Blades
    383
  - Remove Shaft
    384
  - Scroll Disassembly
    384
  - Inspection, Repair and Replacement
    386
  - General
    386
  - Cleaning and Inspection
    386
  - 7.3 Cleaning of Bearings
    386
  - Fluorescent-Penetrant Method of Inspection (Zyglo)
    388
  - General
    388
  - Cleaning Prior to Application of Fluorescent-Penetrant
    388
  - Application of Fluorescent-Penetrant Oil
    388
  - Cleaning of Titanium
    389
  - 7.10 Periodic Inspection Requirements
    408
  - Pitch Fan Serial Numbers
    408
- Testing after Overhaul or Maintenance
  409
  - Introduction
    409
  - J85-GE-5 Engine Calibration Tests
    409
  - System Functional and Performance Tests
    419
  - 8.4 Fan Performance
    441
  - Operating Limits
    460

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