Gasboy Islander ICR PLUS Manuals

Manuals and User Guides for Gasboy Islander ICR PLUS. We have 1 Gasboy Islander ICR PLUS manual available for free PDF download: Installation Manual

Gasboy Islander ICR PLUS Installation Manual (146 pages)

Brand: Gasboy | Category: Controller | Size: 7.65 MB

Table of Contents
5
General Description
15
Scope
15
Description
15
Figure 1-1 - Islander PLUS / ICR PLUS - General View
16
System Overview
17
1-3.1. Islander PLUS System
17
1-3.2. Vehicle Identification - Fuelpoint PLUS
17
1-3.3. Remote Web Access
17
1-3.4. Head Office
17
1-3.5. Restrictions and Limits
17
1-3.6. Islander PLUS Capabilities for Forecourt Management
18
1-3.7. System Workflow Example
18
Figure 1-2 - Islander PLUS in Home Base Station - General Configuration Diagram
18
1-3.7.1. Refueling Scenario with Fuelpoint PLUS
19
1-3.7.2. Refueling Scenario with Magnetic Cards
19
Islander Plus Structure
20
1-4.1. Main Components
20
1-4.2. Islander PLUS Internal Configuration - Mechanical Pump
23
Figure 1-3 - Internal Configuration Diagram - 4 Mechanical Pump
23
Figure 1-4 - Internal Configuration Diagram - 8 Mechanical Pumps
24
1-4.3. Islander PLUS Main Components Location
25
Figure 1-5 - Internal Components Location -4 Mechanical Pumps
25
Figure 1-6 - Internal Components Location -8 Mechanical Pumps
26
Figure 1-7 - Islander PLUS with Optional Internal Printer (Sectional View)
27
Figure 1-8 - Islander PLUS for 8 Hoses with Optional Internal Printer (Sectional View)
28
Available Configurations
30
1-5.1. General
30
1-5.2. Islander PLUS / ICR PLUS
30
1-5.3. Printer Option
30
1-5.4. Vehicle Identification System
30
1-5.5. Dispensers
30
1-5.6. Contactless Tags/Cards
31
1-5.6.1. Data Key Sockets - Fleet Key
31
1-5.6.2. HID Device
31
1-5.6.3. Configurations
31
Figure 1-9 - Islander PLUS with Data Key Reader (Optional)
31
Table 1-1. Islander PLUS - Standard Models
32
Table 1-2. Pump Card Definition
33
Security and Protection
34
1-6.1. General
34
1-6.2. Authorization Security
34
1-6.3. Network Security
34
1-6.4. RF Network Security
34
1-6.5. Maintenance Security
34
Housing
34
Figure 1-10 - Islander PLUS / ICR PLUS - Dimensions
35
Specifications
36
Standards
37
1-9.1. Communication Standards
37
1-9.2. Security Standards
37
1-10. Manual Structure
38
1-11. Using this Manual
39
1-12. References
40
Preliminary Installation Instructions
42
General
42
2-2.2. Precautions and Safety Notes
42
Conduits Layout/Installation Specifications
43
Conduits
43
2-4.1. General
43
2-4.2. Conduit Requirements
44
2-4.3. Conduits at Islander PLUS
44
Figure 2-1 Islander PLUS Lower Protective Plate
45
Figure 2-2 Standard Bottom Metal Plate's Knockout -Close View
45
2-4.4. Required Conduits in Island
46
2-4.5. Required Conduits in Islander PLUS
46
Table 2-1. Conduits into Islander PLUS
46
2-5. Conduits Installation
47
2-5.1. General
47
2-5.2. Installing Conduits in Island
47
2-5.3. Sealing Conduits
47
Figure 2-3 Conduit Fitting
47
Figure 2-4 Conduits Layout for Mechanical Pump
48
Figure 2-5 Conduits Layout for Electronic Pump
49
Cables Insertion
50
2-6.1. General
50
2-6.2. Types of Cables
50
2-6.3. Cables Routing
51
2-7. Power Setup
51
2-7.1. General
51
Table 2-2. Islander PLUS, Cables Type
51
Table 2-3. Islander PLUS, Cables Routing
51
2-7.2. Islander PLUS for 8 Hoses - AC Power Supply Setup
52
Figure 2-6 Power Equipment Connections
52
Figure 2-7 Power Supply Components and Grounding Studs
53
Figure 2-8 VAC Power Supply - Jumpers Setup
53
2-7.3. Connecting the Power Equipment
54
2-7.4. Grounding
54
Figure 2-9 Islander PLUS Ground Description
54
2-8. Wiring the Peripherals
55
2-8.1. Pump Wiring
55
2-8.2. TLG Wiring
55
Figure 2-10 Communications Cable Wiring
55
Islander Plus Installation Procedures
57
General
57
Installation Specifications
57
3-2.2. Precautions and Safety Notes
57
3-2.3. Safety Distances
58
3-3. Home Base Station - Overview
58
3-3.1. General
58
Figure 3-1 Islander PLUS- Installation Control Drawing
58
3-3.2. Home Base Station Architecture
59
3-3.2.1. Main Power Cabinet
59
3-3.2.2. Home Base Forecourt
59
3-3.2.3. Head Office System (Optional)
59
Figure 3-2 Home Base Station with 4 Mechanical Pumps - System Diagram
60
Figure 3-3. Home Base Station with 8 Mechanical Pumps - System Diagram
61
Figure 3-4 Home Base Station with Electronic Pumps - System Diagram
62
3-4. Mapping the Site- Example
63
3-4.1. General
63
3-4.2. Locating All Objects of the Site
63
3-4.3. Assigning Logical Ids
63
3-4.3.1. to each Fuel Tank
63
3-4.3.2. to each Dispenser Unit
63
3-4.3.3. in the Islander PLUS Pole
63
3-4.4. Mapping
63
Connections to Islander Plus
64
Figure 3-5 Islander PLUS Terminal Block, Power and LAN Connections
65
Installing the Islander Plus Pedestal Pole
66
3-6.1. General
66
3-6.2. Installation Procedure Steps
66
3-6.3. Pedestal Site Preliminary Setup Procedures
66
Figure 3-6 Islander PLUS Terminal Block, Power and LAN Connections (8 Pumps)
66
3-6.4. Installation Assembly Parts
67
3-6.5. Base Plate Installation Procedures
67
Table 3-1. Islander PLUS, Assembly Parts
67
Figure 3-7 Pedestal Pole Installation
68
Figure 3-8 Base Plate Installation (Example)
69
Figure 3-9 Rosette (Upside down View)
69
Figure 3-10 Rosette Dimensions
69
3-6.6. Pedestal Installation Instructions
70
3-6.7. Base Plate Installation Procedures - Optional
70
Figure 3-11 Expansion Bolt
70
3-6.8. Sealing Conduits
71
Figure 3-12 Conduit Fitting
71
Wiring
72
3-7.1. General
72
3-7.2. Types of Wiring
72
3-7.3. Wiring Requirement
72
3-7.4. Types of Cable
72
Figure 3-13 Terminal Lug
72
Mechanical Pump - Wiring
73
3-8.1. General
73
3-8.2. 4 - Mechanical Pump - Terminal Block - Pin-Out Connections
73
Table 3-2. Islander PLUS Terminal Block -4 Mechanical Pump - Connections Definition
73
3-8.3. 8-Mechanical Pump - Terminal Block - Pin-Out Connections
75
Table 3-3. Islander PLUS for 8 Hoses Terminal Block -8 Mechanical Pump - Connections Definition
75
Figure 3-14 Islander PLUS Terminal Block
77
Figure 3-15 Islander PLUS - Terminal Block (8 Pumps)
78
Figure 3-16 Islander PLUS - Terminal Block -4 Mechanical Pump - Wiring List Label
78
3-8.4. Mechanical Pump - Required Connections
79
Figure 3-17 Islander PLUS - Terminal Block - 8 Mechanical Pump - Wiring List Label
79
Figure 3-18 Mechanical Pump - Single Dispenser Connections
81
Figure 3-19 Mechanical Pump - Twin Dispenser Connections
82
Figure 3-20 Islander PLUS and Mechanical Pump - Terminal Block Detailed Connections
83
3-8.5. Mechanical Pump - Pulser Connections
84
3-8.5.1. Electronic Pulser
84
3-8.5.2. Mechanical Pulser
84
Figure 3-21 Terminal Block and 3-Wire Pulser - Wiring Connections
84
Figure 3-22 Terminal Block and 2-Wire Pulser - Wiring Connections
85
Electronic Pump - Wiring Description
86
3-9.1. General
86
Figure 3-23 Islander PLUS Terminal Block - Wiring List Label
87
3-9.2. Tokheim Electronic Pump
88
Figure 3-24 Tokheim Electronic Pump - Wiring Diagram
88
3-9.3. Current Loop Electronic Pump
89
Figure 3-25 Current Loop Electronic Pump - Wiring Diagram
89
3-9.4. RS-485 Electronic Pump
90
Figure 3-26 RS-485 Electronic Pump - Wiring Diagram
90
3-10. Wiring to General Components
91
3-10.1. General
91
3-10.2. Connection to TLG Controller
91
3-10.3. Connection to Journal Printer
91
Figure 3-27 Terminal Block - TLG Wiring Link
91
Figure 3-28 Journal Printer - General View
92
Figure 3-29 Journal Printer - Rear Panel
93
3-11. Post-Installation Checklist
94
3-12. Islander Plus Setup
94
Printer
95
Overview
95
Figure 4-1. Printer Module in Islander PLUS
95
Description
96
Figure 4-2. Printer Module Within Islander PLUS
96
Main Components
97
Figure 4-3. Printer Module- Main Components
97
Table 4-1. Printer Main Components
97
Printer Connector Pin-Out
98
Figure 4-4. Printer Connector
98
Figure 4-5. Printer Connector - Pin-Out Description
98
Table 4-2. Printer Module Connector - Pin-Out Description
98
Indicators
99
Specifications
99
Installation Printing Parameters
100
4-7.1. Jumpers Configuration
100
Figure 4-6. Printer Module - Jumpers Default Configuration
100
4-7.2. Parameters for Printing
101
4-7.3. Cutter
101
4-7.4. Printing the Status Report
101
Figure 4-7. Printer Module- Jumpers Configuration Examples
101
Paper Roll Replacement
102
4-8.1. General
102
Figure 4-8. Door Handle and Paper Lock Lever
102
Figure 4-9. Printer - Paper Replacement
103
4-8.2.1. Automatic Insertion of Paper
104
4-8.2.2. Manual Insertion of Paper
104
Printer Cleaning
105
4-9.1. General
105
4-9.2. Thermal Printer Head -Cleaning Instructions
105
4-9.2.2. Cleaning Procedures
105
Figure 4-10. Pressing Paper-Lock Lever
106
4-10. Troubleshooting
107
4-10.1. General
107
4-10.3. Releasing Jammed or Crumpled Paper
107
Table 4-3. Printer Troubleshooting
107
4-11. Thermal Paper Storage
108
Maintenance
109
General
109
Troubleshooting
109
5-2.1. Islander PLUS Troubleshooting
109
Table 5-1. Islander PLUS Troubleshooting
110
5-2.2. Orpt Troubleshooting
116
Table 5-2. Orpt Troubleshooting
116
5-2.3. Printer Troubleshooting
120
Table 5-3. Printer Troubleshooting
120
5-2.4. Communication Troubleshooting
122
Table 5-4. Communication Troubleshooting
122
Cleaning
125
5-3.1. General
125
5-3.3. Magnetic Card Reader - Cleaning Instructions
125
5-3.4. Printer - Cleaning Instructions
126
Glossary
127
Fuelomat Glossary
127
Communication Glossary
128
Appendix Asite Survey
130
Appendix Bwiring Diagram
135
Figure B-1 Islander PLUS - Wiring Diagram (Mechanical Pump)
135
Figure B-2 Islander PLUS - Wiring Diagram (Electronic Pump)
135
Figure B-3 Islander PLUS for 8 Hoses - Wiring Diagram
138
Appendix Chid Asasembly Installation
139
Introduction
139
Table 1. HID Installation Kit Items
139
Figure 1. HID Unit and Connector
140
Figure 2. HID Holder and Nuts
140
Figure 3. Orcu Location in Islander PLUS 8-Hoses
141
Figure 4. Rectangular Plate Connecting Points Location
142
Figure 5. HID Back Cover Removal
142
Figure 6. Attaching Back Cover to HID Holder
143
Figure 7. Assembled Back Cover and HID Holder
143
Figure 8. HID Mounted on Pedestal Door
144
Figure 9. Upper Left Corner Spacer
144
Figure 10. HID Connector Inserted to Orpt Connector
145
Figure 11. Placing Hand Tag Label on Pedestal
146

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Gasboy Islander ICR PLUS Installation Manual (146 pages)

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