Gasboy atlas Fuel Dispenser Manuals

Gasboy atlas Fuel Dispenser Manuals

Manuals and User Guides for Gasboy atlas Fuel Dispenser. We have 2 Gasboy atlas Fuel Dispenser manuals available for free PDF download: Service Manual, Owner's Manual

Gasboy atlas Service Manual

Gasboy atlas Service Manual (218 pages)

commercial and retail series

Brand: Gasboy | Category: Dispenser | Size: 8.8 MB

Table of Contents

Table of Contents
3
1 Read this First

9
- Introduction
  9
- Purpose
  9
- Important Information about Releases
  9
- Topics in this Section
  9
- Who Should Use this Manual
  10
- Service Protocol
  10
- Related Documents
  11
- Abbreviations and Acronyms
  12
- Common Terms Used
  12
- Model Information
  13
- Mechanical Retail Pump/Dispenser
  13
- Electronic Retail Pump/Dispenser
  14
- Serial Number Plate and Date Codes
  15
- Atlas Model Number Table
  17
- Options Overview
  18
2 Important Safety Information

21
3 Start-Up Procedures

25
- Introduction
  25
- Purpose
  25
- Important Information about Releases
  25
- Topics in this Section
  25
- How to Use this Section
  25
- Certificate of Conformance (Coc) Numbers
  25
- Start-Up Checklists
  26
- Installation Checklist
  26
- Meter Calibration
  28
- Gasboy Atlas (Gallon Unit of Measure)
  28
4 Preventive Maintenance and Inspection

29
- Introduction
  29
- Purpose
  29
- Important Information about Releases
  29
- Topics in this Section
  29
- How to Use this Section
  29
- Abbreviations and Acronyms
  29
- Common Terms Used
  30
- Preventive Maintenance
  30
- Maintenance Procedures and Parts
  30
- Maintenance of Vendor Supplied Parts
  31
- Performing Inspections
  31
- Safety Warnings
  31
- Replacements and Adjustments
  33
- Filter Strainer Replacement
  33
- Adjusting the Belts (Suction Pumps Only)
  33
- Preserving the Finish
  34
- Preventive Maintenance Table
  35
5 Pump Programming

43
- Introduction
  43
- Purpose
  43
- Important Information about Releases
  43
- Abbreviations and Acronyms
  43
  - Common Terms Used
    44
- Programming Overview
  44
- Electronic Commercial Units (9800 Series)
  44
- Electronic Retail Units
  45
- Mechanical Commercial Units
  46
- Configuring the 9800 Series
  46
- General Configuration Details
  46
- Configuration Steps
  48
- ATC Setup
  53
- Error Codes
  54
- Programming 8800 Series Units
  55
- General Programming Details
  55
- Display Conventions
  57
- Programming Steps for 8800 Series Units
  58
- Level 1 Programming
  59
- Level 2 Programming
  62
- Level 3 Programming
  66
- Option and Miscellaneous Programming/Data Acquisition
  68
- Displaying Pump Totals
  69
- Error Codes and Descriptions
  70
- Programming 8700 Series Units
  71
- General Programming Details
  71
- Programming Steps
  71
6 Electronic and Electrical Components

73
- Introduction
  73
- Purpose
  73
- Important Information about Releases
  73
- Topics in this Section
  73
- How to Use this Section
  73
- Abbreviations and Acronyms
  74
- Electronics Highlights
  74
- Retail Parts by Name
  75
- Retail and Commercial Parts by Number
  77
- 8800 Series Retail Electronics
  79
- System and Component Overview
  79
- About Service Procedures
  80
- Working on Electronic and Electrical Components
  81
- Preparing for Service
  81
- Preventing ESD
  81
- Hazardous Materials
  82
- Component Overview
  83
- Pcas
  84
- Atlas 9800 Pcas
  84
- Atlas 9800 Parts
  92
- Atlas 9800 CPU Board (M06333KXXXX)
  92
- Atlas 9800 Power Supply (M07588A00X)
  95
- Atlas 9800 Serial EEPROM Board (M06656K00X)
  96
- Atlas 9800 Pulse-Out I/F Board with EM Totalizer Drive (M06587A001)
  97
- K-Pump RS-485 with Totalizer (M05248A001)
  98
- Accessing the Electronic Components
  99
- Installing the Atlas 9800 Power Supply (M07588A00X)
  99
- Installing the Atlas 9800 CPU Board (M06333KXXXX)
  100
- Installing the Atlas 9800 Pulse-Out I/F with EM Totalizer Drive Board (M06587A001)
  102
- Jumpers JP1, JP2, and JP3
  102
- Jumpers JP4 and JP5
  102
- Configurations
  103
- Atlas 8800 Parts
  104
- T18994 Pump Interface PCA (Atlas 8800 Only)
  104
- T20092 Pump Controller PCA (Atlas 8800 Only)
  105
- ATC Component Overview (Atlas 8800 Only)
  107
- T19405-G3 ATC T-Meter Module PCA (Atlas 8800 Only)
  108
- T17549-G1 Manager Keypad (Atlas 8800 Only)
  109
- T17622-G9 (.6 Inch) Display Backlight PCA (Atlas 8800 Only)
  110
- T17701-G1 LCD Display (.6 Inch) (Atlas 8800 Only)
  110
- Power Supplies
  111
- T19868-G1 Main Power Supply
  113
- T19428-G1 IS Barrier Assembly ATC
  115
- Q10131-03 Fuse
  115
- Electro-Mechanical Registers and Totalizers
  115
- About Displays
  115
- Electronic Totalizer Display
  116
- Electro-Mechanical Totalizer Assembly
  118
- Pulsers
  119
- About Standard Pulsers
  119
- Testing Pulsers and IS Barriers
  120
- Pulser Drive Assembly
  121
7 Hydraulic/Mechanical Components

123
- Introduction
  123
- Purpose
  123
- Important Information about Releases
  123
- Topics in this Section
  123
- How to Use this Section
  124
- Abbreviations and Acronyms
  124
- Common Terms Used
  124
- Hydraulic and Mechanical Highlights
  125
- 2-Stage Solenoid Valve
  125
- Meter
  126
- General Service Procedures
  128
- Working on Hydraulic Components
  128
- About Servicing Hydraulic Components
  129
- Servicing Seals, O-Rings, and Gaskets
  130
- Pipes and Hydraulic Plumbing
  130
- Torque Specifications
  131
- Purging Air from the System
  133
- About the Purging System
  133
- Purging Product Lines (New Installations)
  133
- Purging Pumps and Dispensers (with Fuel in Product Lines)
  134
- Measuring the Flow Rate
  136
- Measuring Pressure and Vacuum
  137
- Using the Pressure Gauge
  137
- Pressure Measuring Locations on Unit
  138
- Measuring Pressure Drop for Pumps and Dispensers
  139
- Analyzing Pressure Drop for Dispensers and Pumps
  140
- Measuring Vacuum for Pump
  142
- About Vacuum Readings
  142
- Measuring Dry Vacuum for Pump
  142
- Measuring Wet Vacuum and Pressure for Pump
  143
- Meter Calibration
  145
- About Calibrating Meters
  145
- CFT Meter Calibration Adjustment for Standard, Hi-Flow, and Super-Hi Models (All Models Excluding 9850K and 9850KX)
  146
- LC Meter Calibration Adjustment for Ultra-Hi Models 9850K and 9850KX
  148
- Meters
  149
- About Meters
  149
- CFT Meters
  150
- Repairing CFT Meters
  151
- Replacing Cylinder Cover and Gasket (Cylinder Cover Leaks)
  152
- Replacing O-Rings (Body and Cover Leaks)
  153
- Calibrating Wheel Parts Repair
  154
- Replacing Piston Cups
  154
- Removing/Replacing the Shaft Seal and Gasket (Upper Seal Leaks)
  156
- LC Meters
  157
- Removing/Replacing LC Meters
  158
- Filters and Strainers
  159
- About Filters
  159
- Servicing Filters
  160
- About Strainers
  162
- Servicing Strainers
  163
- Hanging Hardware
  163
- About the Hanging Hardware
  164
- Hoses and Flow Restrictors
  164
- Breakaway Valves
  166
- Testing Hose and Hanging Hardware Continuity
  169
- Internal Hose Retrievers and Clamps
  171
- Pumping Unit
  172
- GPU Pumping Unit
  172
- Servicing the Strainer Check Valve
  175
- Servicing the Pressure Control Valve (PCV)
  177
- Servicing the Bypass/Pressure Relief Valve (PRV)
  178
- Servicing the Rotor and Shaft Assembly
  180
- XU2A Pumping Unit for 9850K
  181
- Sump for 9850K
  184
- Pump Motor
  185
- About Electric Motor for Self-Contained Pump Units
  185
- Belts and Pulleys
  186
- Belt Adjustment
  187
- Valves
  188
- Solenoid Valves
  188
- Solenoid Valve and Filter Manifold
  190
- Solenoid Valves for 9X40, 9850 and 9X53 with Satellite Outlet Piping
  192
- Meter Check Valve
  193
- Shear Valves
  194
- T-52A Pressure Regulator Valve Option
  196
- Vapor Recovery Stage 2 Balance Type
  196
- Troubleshooting
  197
- Mechanical Computers
  197
8 Troubleshooting Tables

199
9 Wiring and Configuration

209
- Introduction
  209
- Purpose
  209
- Important Information about Releases
  209
- Topics in this Section
  209
- Cable Block Diagrams
  209
- Block Diagram K-Pump Retail M04885
  209
- Block Diagram K-Pump Commercial M05193
  209
- Atlas Hydraulics, Bezel and Door Configurations
  210

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Gasboy atlas Owner's Manual

Gasboy atlas Owner's Manual (82 pages)

Fuel Systems

Brand: Gasboy | Category: Dispenser | Size: 1.59 MB

Table of Contents

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