Gardner Denver ELECTRA-SAVER EAQ99R Manuals

Manuals and User Guides for Gardner Denver ELECTRA-SAVER EAQ99R. We have 2 Gardner Denver ELECTRA-SAVER EAQ99R manuals available for free PDF download: Operating And Service Manual

Gardner Denver ELECTRA-SAVER EAQ99R Operating And Service Manual (75 pages)

ELECTRA-SAVER ELECTRA-SAVER II STATIONARY BASE-MOUNTED COMPRESSOR

Brand: Gardner Denver | Category: Air Compressor | Size: 1.41 MB

Maintain Compressor Reliability and Performance with
2
Genuine Gardner Denver Compressor Parts and Support Services
2
Instructions for Ordering Repair Parts/Remanufactured Airends
2
Warning - Prohibition - Mandatory Label Information
3
Safety Precautions
5
Table of Contents
6
Index
7
List of Illustrations
9
Section 1, General Information
10
Figure 1-1 - Compression Cycle
10
Figure 1-2 - Starter Box
11
Figure 1-3 - Control Box
11
Figure 1-4 - Compressor / Motor Side
12
Figure 1-5 - Cooler / Reservoir Side
12
Figure 1-6 - Air/Oil Flow Diagram
13
Section 2, Installation
14
Figure 2-1 - Typical Compressor Room
15
Figure 2-2 - Air Flow Chart
15
Figure 2-3 - Cold Weather Installation
17
Figure 2-4 - Inlet Line Lengths
18
Figure 2-5 - Heat Exchanger (Oil Cooler) Approximate Water Flow
20
Figure 2-6 - Aftercooler Approximate Water Flow
20
Figure 2-7 - Series Piping
22
Figure 2-8 - Parallel Piping
22
Section 3, Starting & Operating Procedures
25
Section 4, Controls & Instrumentation
28
Figure 4-1 - Schematic Tubing Diagram
29
Figure 4-2 - Blowdown Valve
30
Figure 4-3 - Minimum Discharge Pressure/Check Valve
30
Figure 4-4 - Inlet Valve
31
Figure 4-5 - Shuttle Valve
32
Figure 4-6 - Turn Valve - Electra-Saver Only
33
Figure 4-7 - Control Schematic - Compressor Unloaded - Constant Speed Mode
36
Figure 4-8 - Control Schematic - Compressor at Full Load - Constant Speed Mode
37
Figure 4-9 - Control Schematic - Compressor Unloaded - Low Demand Mode or Auto Mode
38
Figure 4-10 - Control Schematic - Compressor at Full Load
39
Figure 4-11 - Control Schematic - Compressor Fully Unloaded - Low Demand Mode Switch off
40
Figure 4-12 - Control Schematic - Compressor Fully Loaded - Low Demand Mode Switch on
41
Figure 4-13 - Wiring Diagram - Wye Delta
42
Figure 4-14 - Wiring Diagram - Full Voltage
43
Figure 4-15 - Wiring Diagram - Wye Delta
44
Figure 4-16 - Wiring Diagram - Full Voltage
45
Section 5, Lubrication, Oil Cooler, Oil Filter & Separator
46
Figure 5-1 - Dew Point Chart °F
48
Figure 5-2 - Dew Point Chart °C
48
Figure 5-3 - Flow Diagram - Air/Oil System
49
Figure 5-4 - Oil Flow Diagram - Remote Overhead Mounted Cooler
50
Figure 5-5 - Cooler Drain Detail
51
Figure 5-6 - Oil Level Gauge
54
Figure 5-7 - Oil Change Interval
55
Figure 5-8 - Approximate Oil System Capacities
56
Figure 5-9 - Thermostatic Mixing Valve Element
58
Figure 5-10 - Water Control Valve
59
Figure 5-11 - Oil Separator
61
Section 6, Air Filter
64
Figure 6-1 - Heavy Duty Air Filter
64
Section 7, Coupling
66
Figure 7-1 - Installation of Coupling Cushions
66
Section 8, Maintenance Schedule
69
Section 9, Troubleshooting
71

Gardner Denver ELECTRA-SAVER EAQ99R Operating And Service Manual (76 pages)

STATIONARY BASE-MOUNTED COMPRESSOR

Brand: Gardner Denver | Category: Air Compressor | Size: 1.04 MB

Remanufactured Airends
2
Foreword
3
Table of Contents
4
Index
5
List of Illustrations
7
Section 1, General Information
8
Figure 1-1 - Compression Cycle
8
Figure 1-2 - Starter Box
9
Figure 1-3 - Control Box
9
Figure 1-4 - Compressor / Motor Side
10
Figure 1-5 - Cooler / Reservoir Side
10
Figure 1-6 - Air/Oil Flow Diagram
11
Section 2, Installation
15
Figure 2-1 - Typical Compressor Room
15
Figure 2-2 - Air Flow Chart
16
Figure 2-3 - Cold Weather Installation
18
Figure 2-4 - Inlet Line Lengths
19
Figure 2-5 - Heat Exchanger (Oil Cooler) Approximate Water Flow
21
Figure 2-6 - Aftercooler Approximate Water Flow
21
Figure 2-7 - Series Piping
23
Figure 2-8 - Parallel Piping
23
Section 3, Starting & Operating Procedures
26
Section 4, Controls & Instrumentation
29
Figure 4-1 - Schematic Tubing Diagram
30
Figure 4-2 - Blowdown Valve
31
Figure 4-3 - Minimum Discharge Pressure/Check Valve
31
Figure 4-4 - Inlet Valve
32
Figure 4-5 - Shuttle Valve
33
Figure 4-6 - Turn Valve - Electra-Saver Only
34
Figure 4-7 - Control Schematic - Compressor Unloaded - Constant Speed Mode
37
Figure 4-8 - Control Schematic - Compressor at Full Load - Constant Speed Mode
38
Figure 4-9 - Control Schematic - Compressor Unloaded - Low Demand Mode or Auto Mode
39
Figure 4-10 - Control Schematic - Compressor at Full Load
40
Figure 4-11 - Control Schematic - Compressor Fully Unloaded - Low Demand Mode Switch off
41
Figure 4-12 - Control Schematic - Compressor Fully Loaded - Low Demand Mode Switch on
42
Figure 4-13 - Wiring Diagram - Wye Delta
43
Figure 4-14 - Wiring Diagram - Full Voltage
44
Figure 4-15 - Wiring Diagram - Wye Delta
45
Figure 4-16 - Wiring Diagram - Full Voltage
46
Section 5, Lubrication, Oil Cooler, Oil Filter & Separator
47
Figure 5-1 - Dew Point Chart °F
49
Figure 5-2 - Dew Point Chart °C
49
Figure 5-3 - Flow Diagram - Air/Oil System
50
Figure 5-4 - Oil Flow Diagram - Remote Overhead Mounted Cooler
51
Figure 5-5 - Cooler Drain Detail
52
Figure 5-6 - Oil Level Gauge
55
Figure 5-7 - Oil Change Interval
56
Figure 5-8 - Approximate Oil System Capacities
57
Figure 5-9 - Thermostatic Mixing Valve Element
59
Figure 5-10 - Water Control Valve
60
Figure 5-11 - Oil Separator
62
Section 6, Air Filter
65
Figure 6-1 - Heavy Duty Air Filter
65
Section 7, Coupling
67
Figure 7-1 - Installation of Coupling Cushions
67
Section 8, Maintenance Schedule
70
Section 9, Troubleshooting
72

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