Fuji Electric ALPHA5 Smart Servo Motor Manuals

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Fuji Electric ALPHA5 Smart User Manual (636 pages)

FUJI SERVO SYSTEM

Brand: Fuji Electric | Category: Servo Drives | Size: 9.32 MB

Table of Contents
6
Chapter 0 Introduction

22
Chapter 1 Installation

37
- Servomotor
  
  38
- Servo Amplifier
  
  44
  - Storage Environment
    44
  - Operating Environment
    44
  - Installing the Servo Amplifier
    45
  - Depth of Control Panel
    47
Chapter 2 Wiring

49
Chapter 3 Operation

143
- Signal Description (Priority Among Input Signals)
  
  144
- Selection of Operation Procedure
  
  145
- Operation Check
  
  146
  - Power
    146
  - Power on
    146
  - Power-On/Servo Control-Ready [S-RDY]
    147
  - Servo-On [S-On]/Ready for Servo-On [RDY]
    147
  - If the Servomotor Fails to Start
    148
  - Shutdown
    148
- Operation
  
  149
  - Test Operation at Keypad
    149
  - Position Control (Pulse)
    150
  - Position Control (Pulse)
    151
  - Speed Control
    152
  - Torque Control
    153
  - Mode Selection
    154
  - Extension Mode
    155
  - Homing
    157
  - Interrupt Positioning
    158
  - Torque Limit
    160
  - Positioning Data Operation
    161
  - Immediate Value Data Operation
    162
  - Interrupting/Stopping Operation
    163
Chapter 4 Parameter

169
- Parameter Division
  
  170
- Basic Parameters
  
  170
Control Gain and Filter Setting Parameter

195
- List (PA1_)
  195
- Description of each Parameter
  196
Automatic Operation Setting Parameter

207
- List (PA2_)
  207
- Description of each Parameter
  208
Extended Function Setting Parameter

248
- List (PA2_)
  248
- Description of each Parameter
  249
  - PA2_51 to 53 Electronic Gear Ratio Numerator 1, 2, 3
    249
  - PA2_54 and 55 Command Pulse Ratio 1, 2
    249
  - PA2_56 Speed Limit Selection at Torque Control
    250
    
    Speed Limit Selection at Torque Control
    250
  - PA2_57 to 60 Torque Limit Settings
    250
  - PA2_61 to 63 Action Sequence Settings
    253
  - PA2_64 Torque Keeping Time to Holding Brake
    254
    
    Torque Keeping Time to Holding Brake
    254
  - Pa2_65
    254
    
    Regenerative Resistor Selection
    254
  - Pa2_66
    254
    
    Flying Start at Speed Control
    254
  - PA2_67 Alarm Detection at Undervoltage
    255
    
    Alarm Detection at Undervoltage
    255
  - Pa2_69
    255
    
    Deviation Detection Overflow Value
    255
  - Pa2_70
    255
    
    Overload Warning Value
    255
  - PA2_72 Station Number
    256
    
    Station Number
    256
  - Pa2_73
    256
    
    Communication Baud Rate (RS-485)
    256
  - Parameter Write Protection
    256
  - Positioning Data Write Protection
    256
  - PA2_77 Initial Display of the Keypad
    257
  - Display Transition at Warning Detection
    257
  - PA2_80 to 85 Parameter in RAM 1 to 6
    258
  - PA2_86 to 88 Positioning Data in RAM 1 to 3
    258
  - PA2_89 to 90 Sequence Test Mode: Mode Selection and Encoder Selection
    259
  - Pa2_93
    259
    
    Parity/Stop Bit Selection (for Modbus)
    259
  - Pa2_94
    260
    
    Response Time (for Modbus)
    260
  - Pa2_95
    260
    
    Communications Time over Time (for Modbus)
    260
  - Communications Protocol Selection
    260
  - GY******2-T2*-* Motor Type Setting
    260
  - Encoder Selection
    261
  - PA2_99 Encoder Selection ·····································································
    261
Input Terminal Function Setting Parameter

262
- List (PA3_)
  262
- Description of each Parameter
  263
Output Terminal Function Setting Parameter

269
- List (PA3_)
  269
- Description of each Parameter
  270
Chapter 5 Servo Adjustment

277
- Adjustment Procedure
  
  278
- Easy Tuning
  
  279
  - What Is Easy Tuning
    279
  - Easy Tuning Operation Profile
    279
  - Description of Operation
    281
- Auto Tuning
  
  285
  - Conditions for Auto Tuning
    285
  - Parameters Used for Auto Tuning
    285
  - Auto Tuning Adjustment Procedure
    287
- Auto Tuning Application
  
  288
- Manual Tuning
  
  292
  - Conditions for Manual Tuning
    292
  - Parameters Used for Manual Tuning
    292
  - Approximate Gain Reference Value
    292
  - Manual Tuning Adjustment Procedure
    293
  - Individual Adjustment
    294
- Interpolation Operation Mode
  
  295
- Trace Operation Mode
  
  297
- Short Cycle Time Operation Mode
  
  299
- Profile Operation
  
  301
  - What Is Profile Operation
    301
  - Description of Operation
    302
- Special Adjustment (Vibration Suppression)
  
  304
Chapter 6 Keypad

313
- Display
  
  314
  - Mode
    314
  - Key
    315
  - Blinking Display
    315
  - Displaying Upper/Middle/Lower Data
    315
  - Mode Selection
    316
Sequence Mode

316
Monitor Mode

316
- Function List
  
  317
- Sequence Mode
  
  321
- Monitor Mode
  
  325
- Station Number Mode
  
  339
- Maintenance Mode
  
  340
- Parameter Edit Mode
  
  345
Parameter Edit Mode

348
- Positioning Data Edit Mode
  
  352
Positioning Data Edit Mode

353
- Test Operation Mode
  
  355
Chapter 7 Maintenance and Inspection

369
- Inspection
  
  370
- Status Display
  
  371
  - Initial State
    371
  - State at Alarm
    371
  - Alarm Display List
    372
- Troubleshooting Method
  
  374
- Items to be Inquired Upon Trouble
  
  384
- Maintenance and Discarding
  
  385
  - Operating Environment
    385
  - Life
    386
  - Discarding
    386
- Approximate Replacement Timing
  
  387
- Troubleshooting
  
  388
CHAPTER 8 Specifications of Servomotor

394
- GYB Motor
  394
- GYH Motor
  396
- GYG Motor
  398
- GYC Motor
  400
- GYS Motor
  402
Specifications of Servo Amplifier

404
- Common Specifications
  404
- Interface Specifications
  405
Dimensions of Servomotor

406
- GYB Motor
  406
- GYB Motor (with a Brake)
  406
- GYH Motor
  407
- GYG Motor
  408
- GYC Motor
  409
- GYC Motor (with a Brake)
  409
- GYS Motor
  410
Dimensions of Servo Amplifier

411
Optional Specification of Shaft Extension [With a Key, Tapped]

412
Timing Chart

414
- Power-On Timing
  414
- Each Signal Timing
  415
- Control Mode Selection Timing
  416
- Alarm Reset Timing
  416
Overload Characteristic

417
- GYB/GYC/GYS Motor
  417
- GYH Motor
  419
- GYG Motor
  421
Inrush Current

423
Bending Strength of Cable

424
Overall Configuration of Peripheral Equipment

426
Cable Size

427
MCCB/ELCB (Molded Case Circuit Breaker/Earth Leakage Breaker)

433
MCCB/ELCB (Molded Case Circuit Breaker/Earth Leakage Breaker)

434
Electromagnetic Contactor

435
Surge Absorber

436
Power Filter

438
AC Reactor

440
External Regenerative Resistor

443
Optional Equipment

446
Chapter 11 Absolute Position System

465
- Specifications
  
  466
  - Specification List
    466
  - Precautions
    466
- Battery Installation and Replacement Procedures
  
  467
- Starting up Procedure
  
  469
- Battery Warning
  
  470
- Calculation of Battery Life
  
  471
Chapter 12 Positioning Data

473
- Operation Modes
  
  474
  - Operation Method
    474
  - Operation Mode Selection
    476
- Settings
  
  478
  - Positioning Data Specifications
    478
    
    Position Data (Stop Position)
    479
    
    Speed Data (Motor Axis Rotation Speed)
    479
    
    Stand Still Timer (Stop Time)
    480
    
    Acceleration Time and Deceleration Time
    480
    
    Status (Command System, Step Mode)
    481
  - Immediate Value Data Specifications
    484
- Startup
  
  485
- Setting Change
  
  487
- Response Time
  
  487
Chapter 13 Rs-485 Communications

489
- Modbus RTU Communications
  
  490
  - Settings for Servo Amplifier
    490
  - Communication Specifications
    492
  - Transmission Protocol
    493
  - Sample Wiring with Host Controller
    520
  - Communications Procedures
    521
- PC Loader Communications
  
  527
  - Station Number
    527
  - Communication Specifications
    527
  - Transmission Protocol
    528
  - Description of Transmission Data
    529
  - Status Data
    529
  - Command List
    530
  - Command Transmission Specifications
    530
  - Communications Starting Procedure
    531
  - Regular Communications Procedure
    531
  - Protocol Level Error
    532
  - Wiring (CN3)
    533
  - Communications
    535
Chapter 14 Pc Loader

545
- Operating Environment
  
  546
- Installation Method
  
  546
- Communications Setting
  
  550
- Function List
  
  561
- Use Method at Setting up
  
  562
- Detail Description of Function
  
  563
  - Real-Time Trace
    563
  - Historical Trace
    565
  - Monitor
    568
  - Parameter Editing
    569
  - Positioning Data Editing
    571
  - Test Running
    572
  - Servo Analyze
    579
  - Diagnosis to be Made if the Servomotor Fails to Start
    580
  - Language Selection
    581
- Servo Operator
  
  582
  - Wiring
    582
  - PC Loader for Servo Operator
    582
  - Wizard Menu
    583
- Parameter Conversion Tool
  
  584
Chapter 15 Appendixes

593
- Status Indication Block Diagram
  
  594
- Main Circuit Block Diagram
  
  595
- Control Block Diagram
  
  597
- Parameter List
  
  598
- Capacity Selection Calculation
  
  606
- Replacement (from FALDIC-W)
  
  622
  - Overview
    622
  - Combination with FALDIC-W Motor
    622
  - Wiring between Motor and Amplifier
    624
  - I/O Terminal (CN1)
    627
  - Parameter Setting
    628
- Precautions on Functions
  
  630
  - Dimension Comparison of Servo Amplifier
    631
- Revision History
  
  632
- Product Warranty
  
  633
- Service Network
  
  634

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Fuji Electric ALPHA5 Smart Servo Motor Manuals

Fuji Electric ALPHA5 Smart User Manual (636 pages)

Table of Contents

Chapter 0 Introduction

Safety Precautions

Outline of System

Model Nomenclature

Combination between Servomotor and Servo Amplifier

Chapter 1 Installation

Servomotor

Servo Amplifier

Chapter 2 Wiring

Configuration

P-N Junction

Servomotor

Encoder

Description of I/O Signals

Connection Example to Host Controller

Chapter 3 Operation

Signal Description (Priority Among Input Signals)

Selection of Operation Procedure

Operation Check

Operation

Chapter 4 Parameter

Parameter Division

Basic Parameters

Control Gain and Filter Setting Parameter

Automatic Operation Setting Parameter

Extended Function Setting Parameter

Input Terminal Function Setting Parameter

Output Terminal Function Setting Parameter

Chapter 5 Servo Adjustment

Adjustment Procedure

Easy Tuning

Auto Tuning

Auto Tuning Application

Manual Tuning

Interpolation Operation Mode

Trace Operation Mode

Short Cycle Time Operation Mode

Profile Operation

Special Adjustment (Vibration Suppression)

Chapter 6 Keypad

Display

Sequence Mode

Monitor Mode

Function List

Sequence Mode

Monitor Mode

Station Number Mode

Maintenance Mode

Parameter Edit Mode

Parameter Edit Mode

Positioning Data Edit Mode

Positioning Data Edit Mode

Test Operation Mode

Chapter 7 Maintenance and Inspection

Inspection

Status Display

Troubleshooting Method

Items to be Inquired Upon Trouble

Maintenance and Discarding

Approximate Replacement Timing

Troubleshooting

CHAPTER 8 Specifications of Servomotor

Specifications of Servo Amplifier

Dimensions of Servomotor

Dimensions of Servo Amplifier

Optional Specification of Shaft Extension [With a Key, Tapped]

Timing Chart

Overload Characteristic

Inrush Current

Bending Strength of Cable

Overall Configuration of Peripheral Equipment

Cable Size

MCCB/ELCB (Molded Case Circuit Breaker/Earth Leakage Breaker)

MCCB/ELCB (Molded Case Circuit Breaker/Earth Leakage Breaker)

Electromagnetic Contactor

Surge Absorber

Power Filter