Fronius TSt 3500c MP Manuals

Manuals and User Guides for Fronius TSt 3500c MP. We have 1 Fronius TSt 3500c MP manual available for free PDF download: Operating Instructions Manual

Fronius TSt 3500c MP Operating Instructions Manual (156 pages)

Brand: Fronius | Category: Welding System | Size: 18 MB

Table of Contents
3
Safety Instructions
7
Explanation of Safety Instructions
7
General
7
Intended Use
8
Environmental Conditions
8
Obligations of the Operating Company
8
Obligations of Personnel
8
Grid Connection
9
Personal Protection and Protection of Others
9
Danger from Toxic Gases and Vapors
9
Danger from Flying Sparks
10
Risks from Grid Current and Welding Current
10
Stray Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Particular Hazard Areas
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger Posed by Shielding Gas Leak
15
Safety Measures at the Setup Location and During Transport
15
Safety Measures in Normal Operation
16
Maintenance and Repair
16
Safety Inspection
17
Disposal
17
Safety Symbols
17
Data Backup
17
Copyright
17
General Information
19
General
21
Device Concept
21
Available Welding Processes
21
Operating Principle
22
Applications
23
Warning Notices on the Device
23
Description of the Warnings on the Device
25
System Components
27
General
27
Safety
27
Overview
27
Operating Controls and Connections
29
Control Panel
31
General
31
Safety
31
Synergic Control Panel
32
Service Parameters
35
Keylock
36
Connections, Switches, and Mechanical Components
37
Tst 2700C MP
37
Tst 3500C MP
38
Installation
41
Minimum Equipment for Welding Operations
43
General
43
Gas-Cooled MIG/MAG Welding
43
Water-Cooled MIG/MAG Welding
43
Manual Metal Arc Welding
43
TIG DC Welding
43
Before Installation and Initial Operation
44
Safety
44
Intended Use
44
Setup Regulations
44
Grid Connection
45
Generator-Powered Operation
46
Tst 2700C MV MP - Single-Phase Operation
47
Single-Phase Operation
47
Explanation of the Term "Duty Cycle" in Single-Phase Operation
48
Welding Time in Single-Phase Operation
50
Connecting the Mains Cable
51
Safety
51
General
51
Stipulated Grid Cables and Strain-Relief Devices
51
Connecting the Grid Cable, Tst 2700C MV, Single-Phase Operation
52
Connecting the Grid Cable, Tst 2700C MP MV
53
Connecting the Grid Cable, Tst 3500C Nc MP
54
Fitting/Connecting the System Components
56
Information on System Components
56
Mounting on the Trolley
56
Connecting the Gas Cylinder
57
Mig/Mag
59
Commissioning
61
General
61
Connecting MIG/MAG Welding Torches
61
Inserting/Changing Feed Rollers
62
Inserting the Wirespool/Basket-Type Spool
63
Connecting the Gas Cylinder
64
Connecting the Polarity Reverser and Establishing a Ground Earth Connection
65
Feeding in the Wire Electrode
66
Setting the Contact Pressure
68
Adjusting the Brake
69
Design of the Brake
69
Power Limitation
70
Safety Function
70
MIG/MAG Operating Modes
71
General
71
Symbols and Explanations
71
2-Step Mode
72
Special 4-Step Mode
73
Spot Welding
73
2-Step Stitch Welding
74
MIG/MAG Standard Synergic Welding
75
Corrections During Welding
76
MIG/MAG Standard Manual Welding
77
General
77
Available Parameters
77
Corrections During Welding
78
Spot Welding and Stitch Welding
79
General
79
Spot Welding
79
Stitch Welding
80
Rod Electrode
81
Commissioning
83
Safety
83
Preparation
83
Manual Metal Arc Welding
85
Functions for Optimizing the Welding Process
86
Arc-Force Dynamic
86
Hotstart (Hti) Function
86
Anti-Stick (Ast) Function
86
Tig
89
Commissioning
91
Start-Up
91
TIG Welding
93
Pulse Welding
94
Applications
94
Operating Principle
94
Activating Pulse Welding
95
Easyjobs
97
Saving and Retrieving Easyjobs
99
General
99
Saving an Easyjob
99
Retrieving an Easyjob
99
Deleting an Easyjob
99
Retrieving Operating Points on the Up/Down Welding Torch
100
Easy Documentation (Transsteel 3500C MP)
101
General
103
Documented Welding Data
103
New CSV File
104
PDF Report / Fronius Signature
104
Activating / Deactivating Easy Documentation
105
Setting the Date and Time
105
Deactivating Easy Documentation
105
Setup Settings
107
Setup Menu
109
General
109
Operation
109
Parameters for MIG/MAG Standard Synergic Welding
109
Parameters for MIG/MAG Standard Manual Welding
111
Parameters for MMA Welding
112
Parameters for TIG Welding
112
Setup Menu 2Nd Level
114
Limitations
114
Operation (Setup Menu 2Nd Level)
114
Parameters for MIG/MAG Standard Synergic Welding (Setup Menu 2Nd Level)
115
Parameters for MIG/MAG Standard Manual Welding (Setup Menu 2Nd Level)
117
Parameters for Stick Welding (SMAW)
119
Parameters for TIG Welding (Setup Menu 2Nd Level)
120
Measuring the Welding Circuit Resistance R
121
General
121
Measuring the Welding Circuit Resistance (MIG/MAG Welding)
121
Displaying the Welding Circuit Inductivity L
123
General
123
Displaying the Welding Circuit Inductivity
123
Laying the Hosepacks Correctly
123
Troubleshooting and Maintenance
125
Troubleshooting
127
General
127
Safety
127
Displayed Service Codes
130
Displayed Service Codes in Connection with OPT Easy Documentation
136
Service, Maintenance and Disposal
137
General
137
Safety
137
At Every Start-Up
137
Whenever Required
137
Every 2 Months
138
Every 6 Months
138
Disposal
138
Appendix
139
Average Consumption Values During Welding
141
Average Wire Electrode Consumption During MIG/MAG Welding
141
Average Shielding Gas Consumption During MIG/MAG Welding
141
Average Shielding Gas Consumption During TIG Welding
141
Technical Data
142
Special Voltage
142
Explanation of the Term Duty Cycle
142
Tst 2700C MP
143
Transsteel 2700C MV MP
145
Tst 3500C MP
148
Overview with Critical Raw Materials, Year of Production of the Device
149
Welding Program Tables
150
Tst 2700C MP Welding Program Table
150
Tst 2700C MP USA Welding Program Table
151
Tst 3500C MP Welding Program Table
152
Tst 3500C MP USA Welding Program Table
153

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Fronius TSt 3500c MP Operating Instructions Manual (156 pages)

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