Frick RWB II 856 Manuals

Manuals and User Guides for Frick RWB II 856. We have 2 Frick RWB II 856 manuals available for free PDF download: Installation Operation & Maintenance

Frick RWB II 856 Installation Operation & Maintenance (52 pages)

ROTARY SCREW COMPRESSOR UNITS ALL REFRIGERANTS

Brand: Frick | Category: Compressor | Size: 2 MB

Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Installation

4
- Foundation
  4
- RIGGING and HANDLING
  4
- Skid Removal
  4
- Motor Mounting
  5
- Checking Motor/Compressor Rotation
  5
- Compressor/Motor Couplings Installation
  5
- Coupling Alignment Procedure
  7
- Hot Alignment of Compressor/Motor
  9
- Oil Pump Coupling
  9
- Holding Charge and Storage
  9
- Compressor Oil
  9
- Initial Oil Charge
  9
- Oil Heater(S)
  10
- Oil Filter(S)
  10
- Liquid Injection Oil Cooling
  10
- Liquid Line Sizes/Receiver Volume
  10
- Water-Cooled Oil Cooling (Optional)
  11
- Thermosyphon Oil Cooling (Optional)
  11
- Economizer - High Stage (Optional)
  13
- Electrical
  14
- Motor Starter Package
  14
- Current Transformer (Ct) Ratios
  15
- Minimum Burden Ratings
  15
- Battery Backup
  15
Operation

16
- OPERATION and START-UP INSTRUCTIONS
  16
- Tdsh Compressor
  16
- Compressor Lubrication System
  16
- Prelube Oil System
  16
- Cycling Full-Lube Oil System
  17
- Full-Lube Oil System
  17
- Compressor Oil Separation System
  17
- Compressor Hydraulic System
  18
- Volumizer® Volume Ratio Control
  18
- Compressor Oil Cooling Systems
  19
- Single-Port Liquid Injection
  19
- Rwb II Booster or Swing Duty Application
  19
- Dual-Port Liquid Injection
  19
- Liquid Injection Adjustment Procedure
  20
- Suction Check Valve
  21
- Suction Check Valve Bypass
  21
- Low Ambient Operation
  21
- Power Assist Kit
  21
- Initial Start-Up
  22
- Initial Start-Up Procedure
  22
- Normal Start-Up Procedure
  22
Maintenance

23

Frick RWB II 856 Installation Operation & Maintenance (48 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Frick | Category: Air Compressor | Size: 0 MB

Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Foundation
4
RIGGING and HANDLING
4
Skid Removal
4
Motor Mounting
5
Checking Motor/Compressor Rotation
5
Compressor/Motor Couplings Installation
5
Coupling Alignment Procedure
7
Hot Alignment of Compressor/Motor
9
Oil Pump Coupling
9
Holding Charge and Storage
9
Compressor Oil
9
Oil Charge
9
Oil Heater(S)
10
Oil Filter(S)
10
Liquid Injection Oil Cooling
10
Liquid Line Sizes/Receiver Volume
10
Water-Cooled Oil Cooling (Optional)
11
Thermosyphon Oil Cooling (Optional)
11
Economizer - High Stage (Optional)
13
Economizer Load Balancing
14
Electrical
14
Motor Starter Package
14
Control Power Regulator
15
Current Transformer (Ct) Ratios
15
Minimum Burden Ratings
15
Battery Backup
15
OPERATION and START-UP INSTRUCTIONS
16
Tdsh Compressor
16
Compressor Lubrication System
16
Prelube Oil System
16
Cycling Full-Lube Oil System
17
Compressor Oil Separation System
17
Full-Lube Oil System
17
Compressor Hydraulic System
18
Volumizer® Volume Ratio Control
18
Compressor Oil Cooling Systems
20
Single-Port Liquid Injection
20
Rwb II Booster or Swing Duty Application
20
Dual-Port Liquid Injection
20
Liquid Injection Adjustment Procedure
20
Suction Check Valve
21
Suction Check Valve Bypass
21
Low Ambient Operation
21
Power Assist Kit
21
Compressor Prestart Checklist
22
Initial Start-Up
23
Initial Start-Up Procedure
23
Normal Start-Up Procedure
23
General Information
24
Normal Maintenance Operations
24
General Maintenance
24
COMPRESSOR SHUTDOWN and START-UP
24
General Instructions for Replacing Compressor Unit Components
25
Oil Filter (Of-1) Main Single/Dual
25
Oil Filter/Strainer - Prelube Oil Pump
25
Strainer - Full Lube Oil Pump
26
Strainer - Liquid Injection
26
Coalescer Filter Element(S)
26
Changing Oil
27
Recommended Maintenance Program
27
Vibration Analysis
27
Motor Bearings
27
OIL QUALITY and ANALYSIS
27
Operating Log
28
Maintenance Schedule
29
Troubleshooting Guide
30
ABNORMAL OPERATION ANALYSIS and CORRECTION
30
Pressure Transducers - Testing
31
Pressure Transducers - Replacement
31
Position Potentiometer Replacement and Adjustment
32
Volumizer® Potentiometer
33
Replacement and Adjustment
33
TEMPERATURE And/Or PRESSURE ADJUSTMENT
33
Troubleshooting the Rwb II Compressor
34
- Separation System
  34
- Hydraulic System
  35
- Prelube Pump System
  36
- Full Time Pump System
  36
- Liquid Injection Oil Cooling System
  37
Thermal Expansion Valves
38
Jordan Temperature Regulator Valve
39
Bare Compressor Mounting
39
Balance Piston Pressure Regulator
39
P & I Diagram, 60 - 270
42
Proper Installation of Electronic Equipment
48
Recommended Spare Parts
48

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