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HPS 36
Frick HPS 36 Manuals
Manuals and User Guides for Frick HPS 36. We have
1
Frick HPS 36 manual available for free PDF download: Installation Manual
Frick HPS 36 Installation Manual (54 pages)
Rotary Screw Compressor Units
Brand:
Frick
| Category:
Air Compressor
| Size: 4 MB
Table of Contents
Table of Contents
2
General Information Preface
3
Compressor and Unit Identification
3
Installation
5
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
Foundation
5
Rigging and Handling
5
Checking the Motor/Compress or Rota Tion
6
Compressor/Motor Coupling Installation
6
Installing the Coupling
6
Removing the Skid
6
Compressor Unit Oil
7
Holding Charge and Storage
7
Oil Charge
7
Oil Filter(S)
8
Oil Heater(S)
8
Suction Valve Mounting
8
Thermosyphon Oil Cooling (TSOC)
9
Equipment
9
System Operation
9
Oil Temperature Control
9
Installation
9
Liquid Injection Oil Cooling (Optional)
10
Water or Glycol Oil Cooling (Optional)
10
Economizer (Optional)
11
Economizer Load Balancing
12
Economizing with Vsds
12
Electrical
12
Motor VSD Package
12
Current Transformer (CT) Ratios
13
Control Power Regulator
14
Mini Mum Burden Ratings
14
Installation of Electronic Equipment in an Industrial Environment
15
Voltage Source
15
Wire Sizing
15
Grounding
16
Conduit
17
Considerations
17
Wiring Practices
18
Communications
19
UPS Power and Quantum ™ HD Panels
19
Operation
21
Compressor Lubrication System
21
HPS Compressor
21
No Pump Oil System
21
Operation and Start-Up Instructions
21
Cold-Start System (580 Psig DWP)
22
Compressor Oil Separation System
22
Capacity Regulation and Fixed Volume Ratio VI
23
Compressor Oil Cooling Systems
23
Single-Port Liquid Injection
23
Suction Check Valve Bypass
23
Initial Start-Up
24
Initial Start-Up Procedure
24
Low Ambient Operation
24
Quantum ™ HD EZ-COOL ™ Liquid Injection Adjustment
25
Solenoid Control
25
EZ Cool Status
25
EZ Cool PI Control
25
Operation of Danfoss Liquid Injection Valve
26
Reset to Factory Setting
27
Normal Start-Up Procedure
27
Restarting the Compressor Unit after Control Power Interruption (Plant Power Failure)
27
Maintenance General Information
29
VFD Skip Frequencies
27
Compressor Shutdown and Start-Up
29
General Instructions for Replacing Compressor Unit Components
29
General Maintenance
29
Normal Maintenance Operations
29
Oil Filter (OF-1) Cartridge Style
30
Strainer - Liquid Injection
30
Changing Oil
31
Coalescer Filter Element(S)
31
Maintenance Schedule
32
Maintenance Program
33
Oil Quality and Analysis
33
Oil Sampling Procedure
33
Operating Log
33
Vibration Analysis
33
Abnormal Operation Analysis and Correction
35
Grease Compatibility
35
Motor Bearings
35
Troubleshooting Guide
35
Servicing the Cold-Start Valve (580 Psig DWP Only)
36
Testing Pressure Transducers
36
Replacing Pressure Transducers
37
Oil Level Switch
38
Replacement
39
Temperature Sensor
38
Troubleshooting
38
Replacement
38
Troubleshooting the HPS Compressor Unit
39
Troubleshooting the Oil Separation System
39
Motor and Bare Compressor Replacement
40
SAE Straight Thread O-Ring Fittings Assembly Procedure
40
Troubleshooting the Liquid Injection Oil Cooling System
40
Operating Log Sheet
44
Forms
44
HPS Compressor Prestart Checklist
45
Start-Up Report
46
Vibration Data Sheet
50
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