Frick RWB II 480 Manuals

Manuals and User Guides for Frick RWB II 480. We have 1 Frick RWB II 480 manual available for free PDF download: Installation Operation & Maintenance

Frick RWB II 480 Installation Operation & Maintenance

Frick RWB II 480 Installation Operation & Maintenance (56 pages)

Brand: Frick | Category: Air Compressor | Size: 1 MB

Table of Contents

Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Installation

4
- Foundation
  4
- RIGGING and HANDLING
  4
- Skid Removal
  4
- Motor Mounting
  5
- Checking Motor/Compressor Rotation
  5
- Compressor/Motor Couplings Installation
  5
- Coupling Alignment Procedure
  7
- Hot Alignment of Compressor/Motor
  9
- Oil Pump Coupling
  9
- Holding Charge and Storage
  9
- Compressor Unit Oil
  9
- Oil Charge
  9
- Oil Heater(S)
  9
- Thermosyphon Oil Cooling
  10
- LIQUID INJECTION OIL COOLING (Optional)
  11
- WATER-COOLED OIL COOLING (Optional)
  12
- Liquid Line Sizes/Receiver Volume
  12
- Economizer - High Stage (Optional)
  12
- Electrical
  14
- Motor Starter Package
  14
- Current Transformer (Ct) Ratios
  15
- Minimum Burden Ratings
  15
- Battery Backup
  15
Operation

16
- OPERATION and START-UP INSTRUCTIONS
  16
- Tdsh Compressor
  16
- Compressor Lubrication System
  16
- No Pump Oil System
  16
- Cold-Start System
  16
- Demand Pump Oil System
  17
- Compressor Oil Separation System
  17
- Compressor Hydraulic System
  18
- Volumizer® Volume Ratio Control
  18
- Compressor Oil Cooling Systems
  19
- Single-Port Liquid Injection
  19
- Rwb II Booster or Swing Duty Application
  19
- Dual-Port Liquid Injection
  19
- Liquid Injection Adjustment Procedure
  19
- Suction Check Valve
  20
- Suction Check Valve Bypass
  20
- Low Ambient Operation
  20
- Power Assist Kit
  20
- Initial Start-Up
  21
- Initial Start-Up Procedure
  21
- Normal Start-Up Procedure
  21
Maintenance

22
- General Information
  22
- Normal Maintenance Operations
  22
- General Maintenance
  22
- COMPRESSOR SHUTDOWN and START-UP
  22
- General Instructions for Replacing Compressor Unit Components
  23
- Oil Filter (Of-1) Main Single/Dual
  23
- Strainer - Demand Oil Pump
  23
- Strainer - Liquid Injection
  24
- Coalescer Filter Element(S)
  24
- Changing Oil
  24
- Demand Pump Disassembly
  25
- Recommended Maintenance Program
  29
- Vibration Analysis
  29
- Motor Bearings
  29
- OIL QUALITY and ANALYSIS
  29
- Operating Log
  30
- Maintenance Schedule
  30
- Troubleshooting Guide
  31
- Abnormal Operation
  31
  - ANALYSIS and CORRECTION
    31
- Servicing the Cold-Start Valve
  31
- Pressure Transducers - Testing
  31
- Pressure Transducers - Replacement
  32
- Position Potentiometer Replacement and Adjustment
  33
- Volumizer® Potentiometer Replacement and Adjustment
  33
- TEMPERATURE And/Or PRESSURE ADJUSTMENT
  34
- Oil Level Transmitter
  34
- Replacement
  34
- Troubleshooting Rwb II Compressor
  35
  - Oil Separation System
    35
  - Hydraulic System
    36
  - Liquid Injection Oil Cooling System
    37
  - Demand Pump System
    38
- Thermal Expansion Valves
  39
- Jordan Temperature Regulator Valve
  40
- Bare Compressor Mounting
  41
- Grease Compatibility
  41
- NLGI Grease Compatibility Chart
  41
P & I Diagram

42
Proper Installation of Electronic Equipment in an Industrial Environment

46
Forms

49
- Operating Log Sheet
  49
- Compressor Prestart Checklist
  50
- Start-Up Report
  51
- Vibration Data Sheet
  53
Recommended Spare Parts

54

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