FORST ST8D55 Manuals

Manuals and User Guides for FORST ST8D55. We have 1 FORST ST8D55 manual available for free PDF download: Operator And Maintenance Manual

FORST ST8D55 Operator And Maintenance Manual

FORST ST8D55 Operator And Maintenance Manual (142 pages)

Brand: FORST | Category: Chipper | Size: 13 MB

Table of Contents

Table of Contents
4
Preface
12
Chapter 1: Machine Overview

17
- Figure 39 - Feed Roller Controls
  17
- Figure 6 - Feed Roller Controls
  17
- Intended Use
  18
- Table 1 - Technical Data
  19
- Technical Data
  19
- Exterior Components
  20
- Figure 1 - Exterior Components, Right-Hand Side View
  20
- Figure 2 - Exterior Components, Left-Hand Side View
  21
- Engine Compartment Overview
  22
- Figure 3 - Engine Left-Hand Side
  22
- Figure 4 - Engine Right-Hand Side
  23
- Chipping Chamber Overview
  24
- Figure 5 - Chipping Chamber
  24
- Autointelligence System
  25
- Feed Roller Controls
  26
- Control Panel
  27
- Figure 7 - Control Panel
  27
- Emergency Stop Buttons
  28
- Figure 8 - Emergency Stop Buttons
  28
- Control Screen
  29
  - Button Functions
    30
  - Figure 9 - Button Functions
    30
  - Navigation
    31
  - Figure 10 - Screen Navigation
    31
  - Home Screen
    32
  - Figure 11 - Home Screen
    32
  - Sensors and DPF
    33
  - Figure 12 - Sensors and DPF Screen
    33
  - Machine Information
    34
  - Figure 13 - Machine Information Screen
    34
  - Active Engine Codes (DM1)
    35
  - Figure 14 - Fault Screen DM1
    35
  - Historic Engine Codes (DM2)
    36
  - Figure 15 - Fault Screen DM2
    36
  - Settings
    37
  - Figure 16 - Settings Screen
    37
  - Alarm Splash Screen
    38
  - Figure 17 - Alarm Screen
    38
- Figure 18 - Ignition Switch
  39
- Ignition Switch
  39
- Figure 19 - Manufacturer's Statutory Plate
  40
- Manufacturer's Statutory Plate
  40
- Figure 20 - Vehicle Identification Number
  41
- Vehicle Identification Number (VIN) Plate
  41
Chapter 2: Safety Instructions

43
- Safe Working
  44
- General Safety
  48
- Noise Test Information
  49
- Figure 21 - Test Results
  49
- Decals
  50
Chapter 3: Transportation and Storage

53
- Connecting to the Tow Vehicle
  54
- Figure 22 - Breakaway Cable
  54
- Figure 23 - Breakaway Cable Guide
  54
- Figure 24 - Tow Hitch Handle
  55
- Figure 25 - Tow Hitch Wear Indicator
  56
- Transporting the ST8D
  57
- Figure 26 - Tie down Points
  57
- Towing the Machine
  58
- Figure 27 - Tow Position
  58
- Disconnecting from the Tow Vehicle
  59
- Machine Lifting
  60
- Figure 28 - Lifting Eye
  60
- Removing the Discharge Chute
  61
- Figure 29 - Chute Front Rotation Clamp
  61
- Figure 30 - Remove Clamp and Nut
  62
- Figure 31 - Chute Rear Rotation Clamp
  62
- Figure 32 - Remove Chute
  63
- Storage
  64
  - Preparing the Machine for Storage
    64
  - Put into Storage
    64
  - During Storage
    64
  - Take out of Storage
    65
Chapter 4: Operation

67
Chapter 5: Maintenance

83
- Routine Maintenance
  85
- Daily Checks
  87
- Weekly Maintenance Checks
  89
- Table 3 - Weekly Checks
  89
- Engine Maintenance
  91
- Aftertreatment System
  92
  - Diesel Particulate Filter (DPF)
    92
  - DPF Regeneration
    92
  - Figure 49 - DPF (Diesel Particulate Filter)
    92
  - Stage V DPF Regeneration
    93
  - DPF Regeneration Methods
    94
  - DPF Regeneration Lamp and Switch
    95
  - Figure 50 - HEST Lamp
    95
  - Figure 51 - DPF Regeneration Lamp
    95
  - Regeneration Mode During Operation (Passive and Active Regeneration)
    96
  - Manual Regeneration Mode (Forced Regeneration)
    96
  - Conditions for Forced Regeneration
    96
  - Removal
    96
  - Removing Ash and Cleaning the DPF
    97
  - Routine Cleaning
    97
    
    Pressure Washing
    97
  - Opening the Bonnet
    98
  - Figure 52 - Bonnet
    98
  - Opening the Chipping Chamber Cover
    99
  - Figure 53 - Rotate the Discharge Chute
    99
  - Figure 54 - Chipping Chamber Cover Bolts
    99
  - Figure 55 - Open Chipping Chamber Cover
    100
  - Removing the Panel
    101
  - Figure 56 - Remove Bolts
    101
  - Figure 57 - Remove Side Panel
    101
  - Changing the Blades
    102
  - Figure 58 - Pushing the Flywheel Away from You
    102
  - Figure 59 - Pulling the Flywheel Towards You
    102
  - Figure 60 - Flywheel Locking Tool
    103
  - Figure 61 - Secure the Flywheel Locking Tool
    103
  - Figure 62 - Blade Removal
    104
  - Figure 63 - Correct Position of the Back Edge of the Blade
    105
  - About Blade Sharpening
    106
  - Figure 64 - Blade Sharpening Wear Limit: 80Mm to 60Mm
    106
  - Table 4 - Shim Part Numbers
    106
  - Figure 65 - Blade Gaps
    107
  - Turning or Replacing the Main Anvil
    108
  - Figure 66 - Anvil Clamp Position
    108
  - Figure 67 - Slide Hammer
    108
  - Figure 68 - Anvil Removed
    109
  - Figure 69 - Anvil Seat
    109
  - Figure 70 - Anvil Tight to the Bedplate
    110
  - Figure 71 - Anvil in Vertical Seat
    110
  - Adjusting the Main Belt Tension
    111
  - Figure 72 - Correct Main Belt Tension
    111
  - Figure 73 - Main Belt Tensioner (Arrow Indicates the Direction of Tension)
    112
  - Hydraulic Oil Filter
    113
  - Figure 74 - Hydraulic Oil Filter
    113
  - Changing the Hydraulic Filter
    114
  - Figure 75 - Hydraulic Filter
    115
  - Draining the Hydraulic Oil
    116
  - Figure 76 - Drain Hydraulic Oil
    116
  - Battery
    117
    
    First Aid
    117
    
    Going into Long Term Storage
    117
    
    Replacing the Battery
    118
    
    Figure 77 - Battery Terminals
    118
    
    Charging the Battery
    119
    
    Jump Starting the Battery
    120
    
    Figure 78 - Jump Start
    120
  - Oils, Fluids and Lubricants
    121
  - Table 5 - Oils, Fluids and Lubricants
    121
  - Fastener Tightening Torques
    122
  - Table 6 - Torque Settings
    122
  - Tools and Accessories
    123
  - Table 7 - Tools and Accessories
    123
  - Running Gear - Hitch & Axle
    124
  - Figure 79 - Wheel Drum Internal Diameter
    124
  - Service Schedule
    125
Chapter 6: Troubleshooting

127
- The Engine Doesn't Crank
  128
- The Engine Cranks but Doesn't Fire
  128
- The Display Screen Is Blank
  129
- The Feed Rollers Are Not Turning
  129
- The Woodchipper Suddenly Stops Running
  131
- The Woodchipper Is Struggling to Chip Wood
  131
- Hydraulic Oil Is Leaking
  132
- The Tyres Are Wearing Unevenly
  132

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