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Manuals and User Guides for FORST ST6D42. We have
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FORST ST6D42 manual available for free PDF download: Operator And Maintenance Manual
FORST ST6D42 Operator And Maintenance Manual (138 pages)
Brand:
FORST
| Category:
Chipper
| Size: 11 MB
Table of Contents
Table of Contents
4
Preface
12
Description of the User
12
Purpose of These Instructions
13
Conventions in this Document
14
Left-Hand and Right-Hand Side
15
Obtaining Documentation and Information
15
Chapter 1: Machine Overview
17
Figure 38 - Feed Roller Controls
17
Figure 6 - Feed Roller Controls
17
Intended Use
18
Table 1 - Technical Data
19
Technical Data
19
Exterior Components
20
Figure 1 - Exterior Components, Right-Hand Side
20
Figure 2 - Exterior Components, Left-Hand Side
21
Engine Compartment Overview
22
Figure 3 - Left-Hand Side Engine Components
22
Figure 4 - Right-Hand Side Engine Components
23
Chipping Chamber Overview
24
Figure 5 - Chipping Chamber
24
Autointelligence System
25
Feed Roller Controls
26
Control Panel
27
Figure 7 - Control Panel
27
Emergency Stop Buttons
28
Figure 8 - Emergency Stop Button
28
Control Screen
29
Button Functions
30
Figure 9 - Button Functions
30
Navigation
31
Figure 10 - Screen Navigation
31
Home Screen
32
Figure 11 - Home Screen
32
Sensors and DPF
33
Figure 12 - Sensors and DPF Screen
33
Machine Information
34
Figure 13 - Machine Information Screen
34
Active Engine Codes (DM1)
35
Figure 14 - Fault Screen DM1
35
Historic Engine Codes (DM2)
36
Figure 15 - Fault Screen DM2
36
Settings
37
Figure 16 - Settings Screen
37
Alarm Splash Screen
38
Figure 17 - Alarm Screen
38
Figure 18 - Ignition Switch
39
Ignition Switch
39
Figure 19 - Manufacturer's Statutory Plate
40
Manufacturer's Statutory Plate
40
Figure 20 - Vehicle Identification Number
41
Vehicle Identification Number (VIN) Plate
41
Chapter 2: Safety Instructions
43
Safe Working
44
General Safety
48
Noise Test Information
49
Figure 21 - Test Results
49
Decals
50
Chapter 3: Transportation and Storage
53
Connecting to the Tow Vehicle
54
Figure 22 - Breakaway Cable
54
Figure 23 - Breakaway Cable Guide
54
Figure 24 - Tow Hitch Handle
55
Figure 25 - Tow Hitch Wear Indicator
56
Towing the Machine
57
Figure 26 - Tow Position
57
Disconnecting from the Tow Vehicle
58
Machine Lifting
59
Figure 27 - Lifting Eye
59
Removing the Discharge Chute
60
Figure 28 - Chute Front Rotation Clamp
60
Figure 29 - Remove Clamp and Nut
61
Figure 30 - Loosen the Rear Clamp
61
Figure 31 - Remove Chute
62
Storage
63
Preparing the Machine for Storage
63
Put into Storage
63
During Storage
63
Take out of Storage
64
Chapter 4: Operation
65
Preparation for Use
66
Positioning the Machine for Use
67
Figure 32 - Positioning the Machine
67
Figure 33 - Hopper Tray Locking Latch
68
Figure 34 - Hopper Tray Locked down
68
Starting the Machine
69
Figure 35 - Key in the on Position
69
Figure 36 - Key in the Engine Crank Position
69
Figure 37 - Increase Speed
70
Safety & Function Test
71
Green and Orange Hopper Buttons
71
Table 2 - Safety and Function Test
71
Feed Roller Speed Adjustment
73
Figure 39 - Feed Roller Speed Adjustment
73
Shutting down the Machine
74
Figure 40 - Idle
74
Figure 41 - Key in the off Position
74
Removing Blockages
75
Figure 42 - Pushing the Flywheel Away from You
75
Figure 43 - Pulling the Flywheel Towards You
75
Figure 44 - Spring Hanger
76
Figure 45 - Feed Roller Spring Tension
76
Figure 46 - Raising the Top Feed Roller Housing
77
Chapter 5: Maintenance
79
Table 6 - Oils, Fluids and Lubricants
80
Table 8 - Tools and Accessories
80
Routine Maintenance
81
Daily Checks
83
Table 3 - Daily Checks
83
Table 4 - Weekly Checks
85
Weekly Maintenance Checks
85
Engine Maintenance
87
Routine Cleaning
87
Pressure Washing
87
Aftertreatment System
88
Diesel Particulate Filter (DPF)
88
DPF Regeneration
88
Figure 47 - DPF (Diesel Particulate Filter)
88
Stage V DPF Regeneration
89
DPF Regeneration Methods
90
DPF Regeneration Lamp and Switch
91
Figure 48 - HEST Lamp
91
Figure 49 - DPF Regeneration Lamp
91
Regeneration Mode During Operation (Passive and Active Regeneration)
92
Manual Regeneration Mode (Forced Regeneration)
92
Conditions for Forced Regeneration
92
Removal
92
Removing Ash and Cleaning the DPF
93
Opening the Bonnet
94
Figure 50 - Bonnet
94
Opening the Chipping Chamber Cover
95
Figure 51 - Rotate the Discharge Chute
95
Figure 52 - Chipping Chamber Cover Bolts
95
Figure 53 - Open Chipping Chamber Cover
96
Removing the Panel
97
Figure 54 - Remove Bolts
97
Figure 55 - Remove Side Panel
97
Changing the Blades
98
Figure 56 - Pushing the Flywheel Away from You
98
Figure 57 - Pulling the Flywheel Towards You
98
Figure 58 - Flywheel Locking Tool
99
Figure 59 - Installing the Flywheel Locking Tool
99
Figure 60 - Blade Removal
100
Figure 61 - Correct Position of the Back Edge of the Blade
101
About Blade Sharpening
102
Figure 62 - Blade Sharpening Wear Limit: 80Mm to 60Mm
102
Table 5 - Shim Part Numbers
102
Figure 63 - Blade Gaps
103
Turning or Replacing the Main Anvil
104
Figure 64 - Anvil Clamp Position
104
Figure 65 - Slide Hammer
104
Figure 66 - Anvil Removed
105
Figure 67 - Anvil Seat
105
Figure 68 - Anvil Tight to the Bedplate
106
Figure 69 - Anvil in Vertical Seat
106
Adjusting the Main Belt Tension
107
Figure 70 - Main Belt Tensioner
107
Figure 71 - Correct Main Belt Tension
108
Figure 72 - Adjust Tension
108
Hydraulic Oil Filter
110
Figure 73 - Hydraulic Oil Filter
110
Changing the Hydraulic Filter
111
Figure 74 - Lifting Tab
111
Draining the Hydraulic Oil
112
Battery
113
First Aid
113
Going into Long Term Storage
113
Replacing the Battery
114
Figure 75 - Battery Terminals
114
Charging the Battery
115
Jump Starting the Battery
116
Figure 76 - Jump Start
116
Oils, Fluids and Lubricants
117
Fastener Tightening Torques
118
Table 7 - Torque Settings
118
Tools and Accessories
119
Running Gear - Hitch & Axle
120
Figure 77 - Wheel Drum Internal Diameter
120
Service Schedule
121
Table 9 - Service Schedule
121
Chapter 6: Troubleshooting
123
The Engine Doesn't Crank
124
The Engine Cranks but Doesn't Fire
124
The Display Screen Is Blank
125
The Feed Rollers Are Not Turning
125
The Woodchipper Suddenly Stops Running
127
The Woodchipper Is Struggling to Chip Wood
127
Hydraulic Oil Is Leaking
128
The Tyres Are Wearing Unevenly
128
Hydraulics Schematic
129
Förstassist
130
Warranty
131
Warranty Statement
131
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