Flowserve WIK Series Manuals

Flowserve WIK Series Manuals

Manuals and User Guides for Flowserve WIK Series. We have 1 Flowserve WIK Series manual available for free PDF download: User Instructions

Flowserve WIK Series User Instructions

Flowserve WIK Series User Instructions (76 pages)

Radially Split, Multistage Barrel Pump, Cartridge

Brand: Flowserve | Category: Water Pump | Size: 1 MB

Table of Contents

Table of Contents
2
1 Introduction and Safety

4
- General
  4
- CE Marking and Approvals
  4
- Disclaimer
  4
- Copyright
  4
- Duty Conditions
  4
- Safety
  5
- Safety Labels
  8
- Specific Machine Performance
  8
- Noise Level
  8
2 Transport and Storage

9
3 Pump Description

14
- Configurations
  14
- Name Nomenclature
  14
- Design of Major Parts
  14
  - Cartridge Assembly
    14
  - Intermediate Cover Diffuser
    14
  - Suction Spacer Casing and Discharge Spacer Casing
    15
  - Wearing Rings and Bushings
    15
  - Impellers
    15
  - Bearings
    15
  - Shaft Seals
    15
  - Lube Oil System
    15
  - Seal Piping
    15
  - 3.3.10 Baseplates
    15
  - 3.3.11 Drivers
    15
  - 3.3.12 Special Tools
    15
- Part Assemblies
  16
- Foundation
  17
  - Level the Baseplate
    17
- Grouting
  17
- Initial Alignment
  19
- Piping
  22
- Electrical Connections
  24
- Final Shaft Alignment Check
  24
- Protection Systems
  29
5 Commissioning Startup, Operation and Shutdown

29
- Precommissioning Procedure
  29
  - Readying and Servicing Driver
    29
  - Readying and Servicing Pump and Auxiliary Systems
    29
- Pump Lubricants
  31
  - Lubricating Oil
    31
  - Lube Oil Change Recommendations
    32
  - Oil Specifications
    32
  - Flushing and Cleaning Lube Oil System
    32
- Impeller Clearance
  33
- Direction of Rotation
  33
- Guarding
  33
- Priming and Auxiliary Supplies
  34
- Starting the Pump
  34
- Operation
  35
  - Checks and Minor Adjustments
    35
  - Operating at Reduced Capacity
    36
- Stopping and Shutdown
  36
  - From On-Line Operation to Cold Shutdown
    36
  - From On-Line Operation to Hot Standby
    37
- Hydraulic, Mechanical and Electrical Duty
  37
  - 5.10.1 Pump Flow
    37
  - 5.10.2 Balance
    38
  - 5.10.3 Minimum Flow
    38
  - 5.10.4 Minimum Flow Orifice
    38
  - 5.10.5 Net Positive Suction Head
    38
  - 5.10.6 Shaft Seal
    38
  - 5.10.7 Cooling Water System
    38
  - 5.10.8 Lube Oil System
    38
  - 5.10.9 Thermal Expansion
    39
6 Maintenance

39
- Maintenance Schedule
  39
- Spare Parts
  41
  - Ordering of Spares
    41
  - Service Instructions
    41
  - Storage of Spares
    41
  - Rotor Preservative Standards
    41
- Recommended Spares and Consumable Items
  41
- Maintenance Tools and Equipment
  42
  - Tools for Cartridge Assembly
    42
  - Tools for Coupling
    42
  - Tools for Bearings
    42
  - Tools for Casing Cover (Head)
    42
  - Tools for Internal Assembly
    42
- Fastener Torques
  42
- Setting Impeller Clearance
  44
- Disassembly
  44
- Part Cleaning, Inspection, and Repair
  54
  - Cleaning
    54
  - Inspection and Repair
    54
- Pump Assembly
  59
  - Internal Assembly
    59
  - Casing Cover
    62
  - Figure 6- 8 : Rotor Lateral Movement
    62
  - Rotor Alignment
    63
  - Mechanical Seal
    65
  - Bearing Assembly
    65
  - Figure 6- 9 : Pressure Dam Bearing Alignment
    65
  - Main Lube Oil Pump Installation
    66
  - Cartridge Assembly Install
    67
  - Coupling Installation
    67
  - Final Assembly Tasks
    68
7 Faults; Causes and Remedies

69
8 Parts List and Drawings

73
9 Certification

73
10 Other Relevant Documentation and Manuals

73
- Supplementary User Instruction Manuals
  73
- Change Notes
  73
- Operating Specification
  74

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