FLIGHT DESIGN CTLS Series Manuals

FLIGHT DESIGN CTLS Series Manuals

Manuals and User Guides for FLIGHT DESIGN CTLS Series. We have 1 FLIGHT DESIGN CTLS Series manual available for free PDF download: Maintenance And Inspection Procedures Manual

FLIGHT DESIGN CTLS Series Maintenance And Inspection Procedures Manual

FLIGHT DESIGN CTLS Series Maintenance And Inspection Procedures Manual (176 pages)

Light-Sport Aircraft

Brand: FLIGHT DESIGN | Category: Aircrafts | Size: 8 MB

Table of Contents

Table of Contents
4
1 General

10
2 Minimum Levels of Certification

23
3 Aircraft Inspections

26
- Aircraft Records
  27
- Run-Up
  28
- Post-Run-Up
  29
- Propulsion System
  30
- Fuselage
  31
- Wings
  32
- Empennage
  33
- Landing Gear
  34
- Cabin and Baggage Compartment
  35
- Inspection Completion
  37
4 Structures

38
- Wing
  38
  - Wing Structure
    38
  - Wing Installation and Removal
    39
    
    Minimum Level of Certification
    39
    
    Parts and Materials Required
    39
    
    Tools Required
    39
    
    Type of Maintenance
    39
    
    Wing Installation
    39
    
    Verification Required
    46
    
    Wing Removal
    46
- Landing Gear
  47
  - Nose Landing Gear
    47
    
    General
    47
    
    Materials Required
    47
    
    Tools Required
    47
    
    Inspections
    48
    
    Minimum Level of Certification
    48
    
    Type of Maintenance
    48
    
    Visual Inspection
    48
    
    Fork Inspection
    49
    
    Nose Wheel Inspection
    49
    
    Shock Absorber Inspection
    49
    
    Fork Removal
    50
    
    Nose Gear Removal (Replacement)
    50
    
    Before Installation
    51
    
    Fork Installation
    51
    
    Fork Replacement
    52
    
    Shock Absorber
    52
  - Nose Wheel
    53
    
    Minimum Level of Certification
    53
    
    Nose Wheel Removal and Installation
    53
    
    Type of Maintenance
    53
- Main Landing Gear
  55
  - Tools Required
    55
  - Materials Required
    55
  - General
    56
  - Inspection
    56
    
    Minimum Level of Certification
    56
    
    Type of Maintenance
    56
    
    Visual Inspection
    56
    
    Wheel Inspection
    56
  - Main Wheel Fairing Removal (Replacement)
    56
    
    Procedure
    57
  - Main Wheel Removal and Installation
    58
    
    Main Wheel Removal
    58
    
    Minimum Level of Certification
    58
    
    Type of Maintenance
    58
    
    Wheel Brake Line Disconnecting
    58
    
    Before Installation
    59
    
    Main Wheel Installation
    59
  - Removal (Replacement) of Main Strut Fairing
    60
    
    Minimum Level of Certification
    61
    
    Type of Maintenance
    61
  - Main Gear Struts Removal and Installation
    61
    
    Procedure
    61
  - Wheel Inspection and Maintenance
    62
    
    Procedure
    62
- Brake System
  64
  - Tools Required
    64
  - Materials Required
    64
  - Inspection
    64
    
    General
    64
    
    Inspection of Wheel Brakes
    65
    
    Inspection of Brake Controls
    66
  - Filling Brake System with Fluid
    68
    
    Minimum Level of Certification
    69
    
    Procedure
    69
    
    Type of Maintenance
    69
  - Brake Pads Replacement
    69
- Flight Controls
  70
- Aileron
  70
  - New Design of Aileron Control System
    71
  - Tools Required
    72
    
    Materials Required
    72
  - General
    72
  - Inspection
    72
    
    Minimum Level of Certification
    72
    
    Type of Maintenance
    72
    
    Bracket Inspection
    73
    
    Wing Bracket Bearings Inspection
    73
    
    Rods / Bellcranks Inspection
    74
  - Aileron Installation
    74
    
    Minimum Level of Certification
    74
    
    Type of Maintenance
    74
  - Aileron Adjustment
    79
    
    Minimum Level of Certification
    79
    
    Rigging Aileron "Zero" Position
    79
    
    Type of Maintenance
    79
    
    Aileron Deflection Adjustment
    81
    
    Measuring Aileron Deflection
    82
  - Verification of Aileron Installation and Adjustment
    84
- Flaps
  85
  - Tools Required
    85
    
    Materials Required
    85
  - General
    86
  - Inspection
    86
    
    Bracket Inspection
    86
    
    Minimum Level of Certification
    86
    
    Type of Maintenance
    86
    
    Wing Bracket Bearings Inspection
    87
    
    Rods / Bellcranks Inspection
    88
  - Flap Installation
    88
    
    Minimum Level of Certification
    90
    
    Type of Maintenance
    90
  - Flap Adjustment
    90
  - Rigging "Zero" Position of the Flaps
    90
    
    Flap Deflection Adjustment
    91
    
    Measuring Flap Deflection
    93
  - Inspection of Flap Control Microswitches
    96
    
    Minimum Level of Certification
    97
    
    Procedure
    97
    
    Type of Maintenance
    97
- Rudder
  97
  - Rudder Installation and Removal
    97
    
    Minimum Level of Certification Required
    97
  - Rudder Deflection Adjustment
    100
    
    Minimum Level of Certification
    100
    
    Type of Maintenance
    100
    
    Measuring Rudder Deflection
    101
    
    Rigging Rudder Neutral Position
    103
    
    Adjusting of Control Cable Tension
    104
    
    Coarse Adjustment
    105
    
    Fine Adjustment
    105
    
    Series: CTLS LSA Page
    105
    
    Type: CT
    105
    
    Verification of Rudder Installation and Adjustment
    106
    
    Stabilator
    107
    
    General
    108
    
    Parts and Materials Required
    108
    
    Stabilator Installation and Removal
    108
    
    Tools Required
    108
    
    Minimum Level of Certification
    114
    
    Stabilator Adjustment
    114
    
    Type of Maintenance
    114
    
    Measuring Stabilator Deflection
    115
    
    Measuring of Trim Tab Deflection and Adjustment
    118
    
    Balancing of the Stabilator Balancer
    120
    
    Type of Maintenance
    122
  - Structural Repair
    122
    
    Minimum Level of Certification
    122
    
    Repair Procedures
    122
  - Painting and Coating
    122
    
    Puttying
    122
    
    The Parts Needed to Perform the Task
    122
    
    Tools Needed to Accomplish the Task
    122
    
    Method of Verification
    123
    
    Painting
    123
    
    Polishing
    123
    
    Priming
    123
5 Engine

124
- Engine Systems and Accessories
  124
- Rotax 912ULS Engine
  124
- Carb Heat Control
  125
  - Tools Required
    125
  - Materials Required
    125
  - Type of Maintenance
    125
  - Minimum Level of Certification
    125
  - General
    125
  - Inspection of Carburetor Heater Control
    125
6 Fuel System

128
- General
  128
- Tools Required
  130
- Materials Required
  130
- General System Inspection
  130
  - Type of Maintenance
    131
  - Minimum Level of Certification
    131
- Fuel Flow Check
  131
  - Checking of Fuel Flow Rate
    131
  - Simulation of In-Flight Engine Restart
    131
- Intake Filter / Side Access Panel
  133
  - Type of Maintenance
    133
    
    Type: CT
    133
  - Minimum Level of Certification
    133
  - Procedure
    133
- Fuel Filter
  135
  - Type of Maintenance
    136
  - Minimum Level of Certification
    136
  - Procedure
    136
- Gascolator
  136
7 Propeller

137
- Type of Maintenance
  137
- Minimum Level of Certification
  137
- Propeller Maintenance Procedures
  137
8 Utility Systems

138
- Tools Required
  138
- Materials Required
  138
- Cabin Heat System
  138
  - Type of Maintenance
    147
  - Minimum Level of Certification
    147
9 Instruments and Avionics

147
- Tools Required
  147
- Parts Required
  147
- Instrument Maintenance
  147
  - General
    147
  - Glass Cockpit Dynon EMS D120
    147
  - Analog Airspeed Indicator
    148
  - Analog One Pointer Altimeter
    148
  - Magnetic Compass with Deviation Table
    148
  - Flap Position Indicator
    148
  - Hobbs Hour Meter
    148
  - Radio Garmin SL30 with vor Functionality
    148
  - Radio Garmin SL40 Installed with Antenna
    148
  - Transponder Garmin Installation
    149
  - Altitude Encoder ACK A30 (Classic) or Dynon (Advanced)
    149
  - GPS Garmin 496
    149
  - ELT Ameriking AK450
    149
  - Intercom PM 3000 a with aux Music Input and Connection to GPS Audio
    149
- Inspection of Pitot & Static Port
  150
  - Type of Maintenance
    150
  - Minimum Level of Certification
    150
  - Procedure
    150
- Special Equipment
  151
10 Electrical System

152
- Tools Required
  152
- Materials Required
  152
- General
  152
  - Inspection
    156
    
    Minimum Level of Certification
    156
    
    Procedure
    156
    
    Type of Maintenance
    156
- Battery Replacement
  156
- Type: CT
  156
Ct Ctls Lsa

156
- Series: CTLS LSA Page
  156
Appendix I . Template for Trim Tab Deflection Angles Measurement

157
Appendix II. Adjustment Report

160
Appendix III . Service Difficulty Report Form

162
Appendix IV. MATCO Brake System

163

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