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Flexball 4500 Series Manuals
Manuals and User Guides for Flexball 4500 Series. We have
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Flexball 4500 Series manual available for free PDF download: Operating Manual & Installation Manual
Flexball 4500 Series Operating Manual & Installation Manual (69 pages)
Electronic Command System for marine engines
Brand:
Flexball
| Category:
Control Unit
| Size: 3.58 MB
Table of Contents
Table of Contents
2
1 Introduction
4
2 General Installation Features
4
Description of the System and Its Parts
4
Maximum Extension of the System
4
System Performance
4
3 Pilot Instructions
5
Control Keypad
6
Acquisition of the Command
7
Engine Warm-Up
7
Synchro Mode
8
Fast Start-Up Mode
8
Emergency Lever
8
4 Command Station
9
Dimensions
9
Command Station Series 3500
9
Command Station Series 4500
10
Friction Adjustment
10
Command Station Series 3500
10
Command Station Series 4500
11
Programming of the Command Station
11
Command Station Label
12
Command Station Codes
12
5 Actuator
13
Drawing of Actuators with Mechanical Interface
13
Drawing of Full Electronic Actuator
14
Actuator Labels
15
Actuator Codes
16
Electronic Actuator Boards
17
Actuator Board Ver. 3.1
17
Relays PCB Version 1.0 for Electronic Gearboxes
18
Relays PCB Version 2.0 for Electronic Gearboxes
19
Canbus PCB for Motor with Canbus Interface
20
Galvanic Insulation PCB for Analogue Voltage Signals
20
6 Accessories and Options
21
Canbus Data Transmission Cable
22
Cable Actuator - Electronic Motor (V)
22
Nanni Diesel - Throttle Cable for Toyota ECU
23
Nanni Diesel - Cable Only for the Inverter (Hybrid Motors)
23
Nanni Diesel - Command Cable for Throttel and Inverter (1° Part, y Cable)
23
Nanni Diesel - y Cable for Toshiba Motor Base (V) + Inverter (V)
24
Nanni Diesel - y Cable for VM Motor Base (Canbus) + Inverter
24
FPT - Throttle Canbus Command Cable
25
Cable Actuator - Gearbox Solenoid Driven
25
Nanni Diesel - Cable for Gearbox Solenoid Driven
25
FPT - Cable for Gearbox Solenoid Driven
25
Nanni Diesel - Cable for Gearbox Solenoid Drive + Neutral Signal
26
Cable Actuator - Trim/Flap
26
Nanni Diesel - Cable for the Trim/Flap Command
26
Cable Actuator - Mercruiser® Trim Pump
27
T-Splitter
27
Power Supply Connector
27
Trim/Flap Option
28
7 System Types and Installation Schemes
29
Installation with 2 Mechanical Actuators - Solution a
30
Installation with 2 Mechanical Actuators - Solution B
31
Installation with 2 Mechanical Actuators - Solution C
32
Installation with 1 Actuator - Solution D
33
Installation with 1 Actuator - Solution E
34
8 Configuration of the Canbus Network: End of Line Termination Resistor and Address Setting of Command Stations and Actuators
35
Configuration of the Command Station
35
Configuration of the Actuator
36
9 Push-Pull Cables Installation
38
Connection Kit
38
Standard Push-Pull Cable (E2, E3, Volvo®, C0, C3, C33
38
Push-Pull Cable Outgoing from the Mercruiser® Stern Driver
39
Johnson® Push-Pull Cable
39
10 Electrical Installation
40
Wiring of Actuator Output Cables
40
Cabling of the Supply Connector
40
Electrical Installation of Systems with 1 Motor, 1 Actuator and 1 Dashboard
42
Electrical Installation of Systems with 2 Motors, 1 or 2 Actuators and 2 Dashboards
43
Electrical Installation of Systems with 1 Motor, 1 Actuator and 2 Dashboards
44
Dimensional Criteria of the Power Cables for the Overall Installation
45
Electrical Cabling of the Outgoing Cables from the Actuator
46
Cabling of Actuators for Mechanical and Hybrid Propulsion Systems
46
Cabling of Actuators for Electronic Propulsion Systems
47
Cabling Scheme from Actuator to Gearbox, from Actuator to Trim or from Actuator to Flap
47
11 Programming of the Actuator, General Guidelines
48
Programming Keypad
48
Display and Parameters
48
Actuator Parameters
49
Parameter "CC
49
12 Setting of the Strokes of Push-Pull Cables
50
Setting of the Stroke of the Accelerator Cable
50
Setting of the Stroke of the Gearbox Cable
51
13 Programming of the Actuator in Installations with Mechanical Motor and Gearbox
52
Mounting of the Push-Pull Cable
52
Programming of the Push-Pull Cable Strokes
52
Specific Parameters
53
14 Programming of Actuators for Installations with Electronic Motor and Mechanical Gearbox
54
Programming of the Gearbox Strokes
54
Specific Parameters
54
Parameter A0
55
Parameters to Configure the Voltage Output Signal for Electronic Motors
56
15 Programming of Actuators for Mechanical Motors and Electronic Gearbox
57
Installation of Motor the Push-Pull Cable and Programming of Throttle Mechanical Strokes
57
Programming of the Push-Pull Cable Strokes
57
Electrical Cabling of the Gearbox
57
Specific Parameters
57
16 Programming of Actuators with Electronic Motor and Electronic Gearbox
58
Electrical Wiring
58
Specific Parameters
58
17 Programming of Actuators with Electronic CANBUS Motor and Mechanical Gearbox
59
Installation of the Push-Pull Cable and Programming of the Cable Stroke
59
Specific Parameters
59
Canbus Protocol
59
Setting of the Canbus Parameter Values
60
Technical Data of the Canbus Interface Card
61
Wiring of the Outgoing Actuator Cables
61
Connection to FPT Motors through Canbus Interface
61
18 Programming of Actuators with Electronic CANBUS Motor and Electronic Gearbox
63
Canbus Motor Parameters
63
Electronic Gearbox Parameters
63
Wiring of the Actuator Outgoing Cables
63
19 Programming of Actuators for Installations with Trim or Flap Command Option
63
20 Programming of Actuators with the Option for Hybrid Motors
64
21 Behaviour of the Electronic System in Case of Failures
65
Unforeseen Motor Switching off
65
Faults in the Electrical Network
65
Protection in Case of Overload or Break of the Push-Pull Cables
65
Troubleshooting
66
LED Diagnosis on Command Station
67
22 How to Start
68
23 Drilling Mask
69
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