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WR CONTROLS 4500.T-200005
Flexball WR CONTROLS 4500.T-200005 System Manuals
Manuals and User Guides for Flexball WR CONTROLS 4500.T-200005 System. We have
1
Flexball WR CONTROLS 4500.T-200005 System manual available for free PDF download: Operating Manual
Flexball WR CONTROLS 4500.T-200005 Operating Manual (100 pages)
Electronic command system for marine engines
Brand:
Flexball
| Category:
Control Systems
| Size: 4.92 MB
Table of Contents
Table of Contents
3
1 Introduction
6
How to Start
6
System Configuration and Installer Remarks
6
2 General Installation Features
7
Description of the System and Its Parts
7
Maximum Extension of the System
7
System Performance
7
3 Pilot Instructions
8
Control Keypad
9
Acquisition of the Command
10
Engine Warm-Up
10
Synchro Mode
11
Fast Start-Up Mode
11
Emergency Lever
11
4 Command Station
12
Dimensions
12
Command Station Series 3500
12
Command Station Series 4000
13
Command Station Series 4200
13
Command Station Series 4500
14
Removal of the Protective Cover (When Present)
14
Friction Adjustment
15
Command Station Series 3500
15
Programming of the Command Station
15
For Command Stations before Serial Number 18500
15
For Command Stations after Serial Number 18500
16
4500 Twin-Engine Stations: How to Assign the Synchro Function to the Operating Lever (after Serial Number 18500)
16
Command Station Label
17
Trim/Flap Option
18
Press with Finger 2 to Lift up the TRIM
18
Press with Finger 3 Is to Move down the TRIM
18
Classification of Indoor and Outdoor Installation
19
Advices about the Mounting and Preservation of the Command Station
21
Command Station Codes
21
5 Actuator
22
Drawing of Actuators with Mechanical Interface
22
Drawing of Full Electronic Actuator
23
How to Mount the Actuator
23
Electronic Actuator Boards
24
Actuator Board Ver. 3.1
24
Relays PCB Version RB 1.0 for TRIM-FLAP and Neutral Relays
25
Relays PCB Version 2.0 for Electronic Gearboxes
26
ECAN-PCB for Engine with Canbus Interface
27
Galvanic Insulation PCB for Analogue Voltage Signals
27
Vanconv Pcb
28
Actuator Labels and Codes
29
6 Accessories and Options
31
Canbus Cable
32
Canbus Data Transmission Cable
32
Canbus Extension Cable
32
Cable Actuator - Electronic Engine
32
Cable Actuator for Electronic Engine 1 Channel: Voltage, PWM, 4-20 Ma
32
Cable Actuator - Electronic Engine (V) with 2 Channels
33
Nanni Diesel - Throttle Cable for Toyota ECU
33
Nanni Diesel - Cable Only for the Inverter (Hybrid Engines)
34
Nanni Diesel - Command Cable for Throttle and Inverter
34
Nanni Diesel - y Cable for Toyota Engine Base (V) + Inverter (V)
35
Nanni Diesel - y Cable for VM Engine Base + Inverter
35
FPT - Throttle Canbus Command Cable
36
Cable Actuator - Canbus Engine with Free Wire
36
FNM - Throttle Cable
36
Hyundai - Throttle Cable
37
Steyr - Throttle Cable, Type a (Ch2 = IVS Signal)
37
Steyr -Throttle Cable, Type B, for Engines Series "SE
38
Cable Actuator - Gearbox Solenoid Driven
38
Nanni Diesel - Cable for Gearbox Solenoid Driven
39
FPT - Cable for Gearbox Solenoid Driven
39
Cable Actuator - Gearbox Solenoid Driven + Neutral Relay Signal
39
Nanni Diesel - Cable for Gearbox Solenoid Drive + Neutral Signal
40
Cable Actuator - Trim/Flap
40
Nanni Diesel - Cable for the Trim/Flap Command
40
Cable Actuator - Mercruiser® Trim Pump
41
T-Splitter
42
Power Supply Connector
42
7 Configuration of the Canbus Network
43
Installation with 2 Mechanical Actuators - Solution a
43
Installation with 2 Mechanical Actuators - Solution B
44
Installation with 2 Mechanical Actuators - Solution C
45
Installation with 1 Actuator - Solution D
46
Installation with 1 Actuator - Solution E
47
Configuration: End of Line Termination Resistor and Address Setting of Command Stations and Actuators
48
Configuration of the Command Station
48
Configuration of the Actuator
50
Configuration with more than 3 Command Stations
51
10 Electrical Installation
52
Wiring from the Battery to the Actuator (Input Cables)
52
The Supply Connector
52
The Ignition Key Switch
53
Electrical Installation of Systems with 1 Engine, 1 Actuator and 1 Ignition Key
53
Electrical Installation of Systems with 2 Engines, 1 Actuator and 2 Ignition Keys
54
Electrical Installation Systems with 1 Engine, 1 Actuator and 2 Ignition Keys
54
Electrical Installation of Systems with 2 Engines, 2 Actuators and 2 Ignition Keys
55
Electrical Installation of Systems with 2 Engines, 2 Actuators and 2+2 Ignition Keys
56
Dimensional Criteria of the Power Supply Cables
56
Wiring from the Actuator to Command Stations, Engines, Gearboxes, Trim/Flaps, Etc (Output Cables)
57
Actuator with Mechanical Interface Without Neutral Relay
57
Actuator with Mechanical Interface and Neutral Relay
58
Actuator with Full Electronic Interface
59
Actuator with Full Electronic Interface and Neutral Relay
59
Wiring Scheme to Gearbox in Case of Actuator Without Neutral Relay
60
Wiring Scheme to Gearbox in Case of Actuator with Neutral Relay
60
Wiring Scheme from Actuator to Trim/Flap with External Supply
61
Wiring Scheme from Actuator to Trim/Flap with Internal Supply
61
11 Programming of the Actuator, General Guidelines
62
Programming Keypad
62
Display and Parameters
62
Actuator Parameters
63
12 Installation of the Push-Pull Cable and Stroke's Programming on the Actuator
64
Push-Pull Cables Choice
64
Connection Kit
64
Standard Push-Pull Cable (E2, E3, Volvo®, C0, C3, C33
64
Mercruiser® Stern Drive Push-Pull Cable
65
Johnson® Push-Pull Cable
65
Mounting of the Push-Pull Cables between Engine and Actuator
66
Connection of the Push-Pull Cable to the Engine
66
Connection of the Push-Pull Cable to the Actuator
66
Mounting of the Push-Pull Cable between Gearbox and Actuator
69
Connection of the Push-Pull Cable to the Gearbox Side
69
13 Programming of the Strokes on Actuator with Mechanical Interface to Engine and Gearbox
72
Programming of the Push-Pull Cable Strokes
73
Sea Trials
75
Specific Parameters
76
14 Programming of Actuators for Installations with Electronic Engine and Mechanical Gearbox
77
Programming of the Gearbox Strokes
78
Sea Trials
80
Specific Parameters
82
Parameters to Configure the Voltage Output Signal for Electronic Engines
82
Parameters to Configure the Voltage Output Signals
83
15 Programming of Actuators for Mechanical Engines and Electronic Gearbox
84
Installation of Engine the Push-Pull Cable and Programming of Throttle Mechanical Strokes
84
Programming of the Push-Pull Cable Strokes
84
Electrical Cabling of the Gearbox
84
Specific Parameters
84
16 Programming of Actuators with Electronic Engine and Electronic Gearbox
85
Electrical Wiring
85
Specific Parameters
85
17 Programming of Actuators with Electronic CANBUS Engine and Mechanical Gearbox
86
Installation of the Push-Pull Cable and Programming of the Cable Stroke
86
Specific Parameters
86
Canbus Protocol
86
Setting of the Canbus Parameter Values
87
Technical Data of the Canbus Interface Card
88
Wiring of the Outgoing Actuator Cables
88
Connection to FPT Engines through Canbus Interface
88
Micro Switch B4, here Shown with Tag "4", Must be Switched in off Position in Order to Allow Canbus Communication between Flexball Electronic Command System and FPT Engine
88
18 Programming of Actuators with Electronic CANBUS Engine and Electronic Gearbox
90
Canbus Engine Parameters
90
Electronic Gearbox Parameters
90
Wiring of the Actuator Outgoing Cables
90
19 System Configuration in Case of Options
90
Commissioning of Actuators for Installations with Trim or Flap Command Option
90
Commissioning of Actuators for Installations with Trolling Option
90
Commissioning of the Actuators with Neutral Relay Option
91
Programming of the Actuators with Hybrid Engine Option
92
21 Trouble Shooting
93
What to Do in Case of System Failure
93
Behavior of the System in Case of Unforeseen Shutdown
93
Emergency Lever and How to Overcome Faults During Navigation in Case of System with Mechanical Interface
93
Self-Protection in Case of Overload or Breakage of the Push-Pull Cables
94
Analysis of the Electronic System Behavior
95
Diagnosis through the Command Station
97
23 Drilling Mask for Command Station
98
Command Station Series 3500
98
Command Station Series 4000
98
Command Station Series 4200
99
Command Station Series 4500
99
24 Drilling Mask for Actuator
100
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