User Manuals: FLENDER SOND Series Industrial Equipment

Manuals and User Guides for FLENDER SOND Series Industrial Equipment. We have 2 FLENDER SOND Series Industrial Equipment manuals available for free PDF download: Operating Instructions Manual, Assembly And Instructions

FLENDER SOND Series Assembly And Instructions (110 pages)

Gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 3 MB

Table of Contents
3
List of Tables
7
List of Figures
9
Introduction
11
Naming Convention
11
Legal Information
11
Warning System
11
General Information
12
Required Basic Knowledge
13
Lubricants
14
Safety Instructions
15
Security Notes
15
The Five Safety Rules
15
General Information
15
General Warnings and Symbols
17
Special Types of Danger and Personal Protective Equipment
17
Table 2-1 Symbols and Markings
17
Table 2-2 General Warnings
17
Protective Equipment
18
Surface Temperature
19
Chemical Substances
19
Danger of Explosion
20
Intended Use
20
Description
23
General Description
23
Output Shaft Versions
23
Housing
23
Gear Unit Components for Model H2SH 24 (SOND 622) Gear Units
24
Image 3-2
25
Gear Unit Components for Model M1S X 315 Gear Units
25
Gear Unit Components on Model H3SX
26
Oil Supply to the Gear Unit
27
Gear Unit Components on Model P1SX Gear Units
27
Dip Lubrication
28
Pressure Lubrication
28
Bearing Arrangement of the Shafts
28
Shaft Seal
29
Rotary Shaft Sealing Rings
29
Labyrinth Seals
29
Image 3-5
29
Rotary Shaft Sealing Ring
29
Taconite Seal
30
Image 3-7
30
Labyrinth Seal
30
Tacolab Seal
31
Table 3-1 Taconite Seal Versions
31
Design Variants of Taconite Seals
31
Tacolab Seal
32
Cooling
33
Fan
33
Fan Mounted on a Gear Unit
34
Further Information
34
Cooling Coil
34
Principle of Operation
34
Mounted Oil Supply System
35
Cooling Coil Connections
35
Pump
36
Oil Filter
36
Pressure Monitor
36
Separate Oil Supply System
37
Couplings
37
Heating
37
Table 3-2 Information about the Specific Heat Output
38
Heating for Gear Units, Models H
38
Oil Level Indicator
39
Oil Level Monitoring System
39
Mounting Position
39
Oil-Level Monitoring System for Gear Units, Models H
39
Oil Temperature Monitoring
40
Oil-Temperature Monitoring System for Gear Units, Model H
40
Bearing Monitoring
41
Bearing Monitoring Using a Pt 100 Resistance Thermometer
41
Bearing Monitoring by Shock-Pulse Transducer
41
Image 3-15
41
Bearing Monitoring by Acceleration Sensor
42
Bearing Monitoring Using a Shock-Pulse Transducer
42
Image 3-17
43
Image 3-18: Complete Accelerometer (C) and Threaded Connection (D) for Variants 5A and 5B
43
Fully Assembled Accelerometer (A), and Threaded Connection (B) for Variants 1 to 4
43
Speed Encoder
44
Torque Monitoring System
44
Image 3-19
44
Gear Unit Monitoring "Condition Monitoring
45
Telemetric Measuring System to Monitor the Torque
45
Application Planning
47
Scope of Delivery
47
Transport
47
Attaching the Load
48
Attachment Points
49
Transport Symbols
49
Image 4-2
50
Image 4-3
50
Shear and Lateral Pulling When Using Eye Bolts
50
Position of the Attachment Points for Gear Units, Model H2SH 24 (SOND 622)
50
Image 4-4
51
Image 4-5
51
Position of the Attachment Points for Gear Units, Model M1S X 315
51
Position of the Attachment Points for Gear Units, Model H3SX
51
Image 4-6
52
Position of the Attachment Points for Gear Units, Model P1SX
52
Special Aspects of Gear Unit Lubrication and Preservation
53
Oil Filling and Oil Drain
53
Oil Filling Points and Oil Draining Points on Type H2SH 24 (SOND 622) Gear Units
53
Image 4-8 Oil Filling Points and Oil Draining Points on Type M1S X 315 Gear Units
54
Image 4-9 Oil Filling Points and the Oil Draining Points on Type H3SX Gear Units
55
Image 4-10
56
Further Information
56
Preservation of Gear Units with Tacolab Seals
56
Image 4-11
57
Assembly
59
General Assembly Instructions
59
Unpacking the Gear Unit
60
Gear Unit Assembly
61
Foundation
61
Description of Assembly Work
62
Alignment
63
Image 5-1 Gap Dimension at Grease Labyrinth
63
Image 5-2 Alignment Surface
64
Image 5-3 Alignment Surfaces and Alignment Thread at the Gear Unit
64
Mounting the Gear Unit on the Housing Mounting Foot
65
Installation on a Foundation Frame
65
Mounting on a Concrete Foundation Using Foundation Blocks
66
Image 5-4 Foundation Block
66
Mounting on a Concrete Foundation Using Anchor Bolts
67
Image 5-5 Inserted Anchor Bolt
67
Image 5-6 Tightened Anchor Bolt
68
Couplings
69
Image 5-7 Possible Misalignments
70
Image 5-8 Alignment, Based on the Example of a Flexible Coupling
70
Connecting Components
71
Gear Units with Mounted Components
71
Cooling Coil Connection
71
Installing a Separate Oil Supply System
72
Connecting the Pressure Monitor
72
Heating Element Connection
72
Connecting the Oil-Level Monitoring System
73
Connecting the Pt 100 Resistance Thermometer
73
Connecting the Bearing Monitoring System
73
Connecting a Speed Encoder
74
Connecting the Torque Monitoring System
74
Connecting the Gear Unit Condition Monitoring System
74
Electrical Connections
75
Tightening Procedure
75
Introduction
75
Bolt Connection Classes
76
Table 5-1 Information on Screwing Fastening Bolts
76
Tightening Torques and Preload Forces
77
Final Work
78
Table 5-2 Preload Forces and Tightening Torques
78
Commissioning
81
Measures Prior to Commissioning
81
Gear Units with Cooling Coil
81
Further Information
81
Gear Units with Oil Supply System
82
Measures During Commissioning
82
Heating
83
Operation
85
Operating Data
85
Irregularities in Operation
85
Table 7-1 Operating Values
85
Taking the Unit out of Service
86
Servicing
87
General Maintenance Information
87
Maintenance Schedule
87
Maintenance and Servicing Activities
87
Table 8-1 Maintenance and Servicing Activities
88
Maintenance and Servicing Work
89
Cleaning the Venting Screw
89
Checking the Oil Temperature
89
Measuring the Vibration Levels of the Rolling-Contact Bearings
90
Cleaning the Fan and Gear Unit
90
Checking the Cooling Coil
91
Check that All of the Fastening Bolts Are Tight
91
General Inspection of the Gear Unit
92
Final Work
92
Possible Faults
92
Table 8-2 Possible Faults and How to Rectify Them
96
Service & Support
97
Contact
97
Disposal
99
Environmental Protection
99
Spare Parts
101
Declaration of Incorporation
103
Technical Data
105
General Technical Data
105
Image B-1 Rating Plate
105
Ambient Temperature
106
Types
106
Weights
106
Enveloping Surface Sound Pressure Level
106
Index
107

FLENDER SOND Series Operating Instructions Manual (128 pages)

GEAR UNITS 5200en

Brand: FLENDER | Category: Industrial Equipment | Size: 1 MB

Edition
4
- Table of Contents
  5
- General Information
  11
  - Introduction
    11
    
    Lubricants
    12
    
    General Warnings and Symbols
    15
    
    Figure 3-1 Output Shaft Versions
    22
    
    Figure 3-2 Sign: Lubrication Point
    22
    
    Figure 3-3 Gear Unit Equipment for Type S.N Gear Units
    23
    
    Figure 3-4 Gear Unit Equipment for Type K.N Gear Units
    23
    
    Figure 3-5 Rotary Shaft Sealing Ring
    25
    
    Figure 3-6 Fey Labyrinth Seal
    26
    
    Figure 3-7 Labyrinth Seals
    26
    
    Taconite Seal
    26
    
    Figure 3-8 Taconite-Seal
    27
    
    Tacolab Seal
    27
    
    Cooling
    28
    
    Fan
    28
    
    Figure 3-9 Tacolab Seal
    28
    
    Cooling Coil
    29
    
    Mounted Oil Supply System
    30
    
    Mounted Oil Supply System with Air-Oil Cooler
    30
    
    Mounted Oil Supply System with Water-Oil Cooler
    32
    
    Oil Filter
    33
    
    Pump
    33
    
    Separate Oil Supply System
    33
    
    Backstop
    34
    
    Couplings
    35
    
    Heating
    36
    
    Shrink Disks
    36
    
    Table 3-1 Information about the Specific Heat Output
    37
    
    Oil Level Indicator
    38
    
    Oil Level Monitoring System
    38
    
    Bearing Monitoring
    39
    
    Bearing Monitoring Using a Pt 100 Resistance Thermometer
    39
    
    Oil Temperature Monitoring System
    39
    
    Bearing Monitoring by Acceleration Sensor
    40
    
    Auxiliary Drive
    41
    
    Overrunning Clutch
    42
    
    Application Planning
    45
    
    Scope of Delivery
    45
    
    Transport
    45
    
    Attachment Points
    47
  - Safety Instructions
    13
  - Security Notes
    13
  - The Five Safety Rules
    13
  - General Information
    14
  - Table 2-1 Symbols and Markings
    14
  - Table 2-2 General Warnings
    15
  - Special Types of Danger and Personal Protective Equipment
    16
  - Intended Use
    18
  - Description
    21
  - General Description
    21
  - Output Version
    21
  - Housing
    22
- Gear Unit Oil Supply
  24
- Pressure Lubrication
  24
- Splash Lubrication
  24
- Bearing Arrangement of the Shafts
  25
- Labyrinth Seals
  25
- Rotary Shaft Sealing Rings
  25
- Shaft Seal
  25
- Figure 4-3 Position of the Attachment Points, at Type S.N ≤ 280 and K.N ≤ 280 Gear Units
  48
- Oil Filling and Oil Drain
  50
  - Special Features Relating to Gear Unit Lubrication
    50
    
    General Assembly Instructions
    51
    
    Mounting
    51
    
    Unpacking the Gear Unit
    52
    
    Foundation
    53
    
    Gear Unit Mounting
    53
    
    Fastening
    54
    
    Mounting on a Housing Foot
    54
    
    Mounting the Gear Unit Swing Base
    62
    
    Mounting the Torque Arm for the Gear Unit Housing
    62
    
    Shaft-Mounted Gear Unit with Hollow Shaft and Parallel Keyway
    63
    
    Mounting
    64
    
    Axial Locking
    66
    
    Dismantling
    66
    
    Gear Unit Fastening
    66
    
    Shaft-Mounted Gear Unit with Hollow Shaft and Shrink Disk
    67
    
    Mounting
    68
    
    Pulling on with Integrated du Bushing
    69
    
    Axial Locking
    70
    
    Dismantling the Shaft-Mounted Gear Unit
    70
    
    Couplings
    71
    
    Connecting Components
    73
    
    Connecting the Cooling Coil
    73
    
    Gear Units with Mounted Components
    73
    
    Connecting the Air-Oil Cooler
    74
    
    Connecting the Water-Oil Cooler
    74
    
    Electrical Connections
    75
    
    Installing a Separate Oil Supply System
    75
    
    Connecting the Oil Temperature Monitor
    76
    
    Connecting the Oil-Level Monitoring System
    76
    
    Connecting the Bearing Monitoring System
    77
    
    Connecting the Heating Element
    77
    
    Introduction
    77
    
    Tightening Procedure
    77
    
    Bolt Connection Classes
    78
    
    Table 5-1 Information on Tightening Fastening Bolts
    78
    
    Table 5-2 Preload Forces and Tightening Torques
    79
    
    Table 7-1 Operating Data
    89
    
    Taking the Unit out of Service
    90
    
    General Maintenance Activities
    91
    
    Maintenance
    91
    
    Maintenance Schedule
    92
    
    Table 8-1 Maintenance and Servicing Activities
    92
    
    Cleaning the Fan and Gear Unit
    93
    
    Maintenance and Service Work
    93
    
    Checking the Oil Temperature
    94
    
    Cleaning the Venting Screw
    94
    
    Filling the Backstop with Oil
    95
    
    Replacing the Backstop
    95
    
    Measuring the Temperature at the Rolling-Contact Bearings
    96
    
    Measuring the Vibration Levels of the Rolling-Contact Bearings
    96
    
    Checking the Auxiliary Drive
    97
    
    Checking the Cooling Coil
    97
    
    Filling the Overrunning Clutch of the Auxiliary Drive with Oil
    97
    
    Check that All of the Fastening Bolts Are Tight
    98
    
    Inspecting the Shrink Disk
    98
    
    Final Work
    99
    
    General Inspection of the Gear Unit
    99
    
    Possible Faults
    99
    
    Table 8-2 Possible Faults and Their Rectification
    100
    
    Service & Support
    105
    
    Disposal
    107
    
    Spare Parts
    109
    
    Declaration of Incorporation
    111
    
    Quality Documents
    111
    
    General Technical Data
    113
    
    Technical Data
    113
    
    Ambient Temperature
    116
    
    Types
    116
  - Final Work
    80
  - Commissioning
    83
  - Gear Units with Cooling Coil
    83
  - Measures to be Taken Prior to Commissioning
    83
  - Gear Unit with Auxiliary Drive
    84
  - Gear Unit with Backstop
    84
  - Gear Units with Oil Supply System
    85
  - Oil Level Monitoring System
    85
  - Measures to be Taken During Commissioning
    86
  - Oil Temperature Monitoring System
    86
  - Heating
    87
  - Irregularities in Operation
    89
  - Operating Data
    89
  - Operation
    89
- Tightening Torques and Preload Forces
  79
  - B.2 Ambient Temperature
    116
  - B.4 Weights
    118
- Table B-1 Weights
  118
- Weights
  118
- Table B-2 Weights
  119
- Table B-3 Weights
  120
- Enveloping Surface Sound Pressure Level
  121
- Index
  123

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