FLENDER RUPEX Manuals

Manuals and User Guides for FLENDER RUPEX. We have 1 FLENDER RUPEX manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER RUPEX Assembly And Operating Instructions Manual (80 pages)

Brand: FLENDER | Category: Industrial Equipment | Size: 0.98 MB

Table of Contents
3
Introduction
11
Legal Information
11
About These Instructions
12
Text Attributes
12
Copyright
13
Safety Instructions
15
General Information
15
Table 2-1 General Warnings
16
Intended Use
17
Safety Instructions for a Coupling for Use in Potentially Explosive Atmospheres
17
Marking
17
Conditions of Use
18
Table 2-2 Temperature Classes (TX) for Explosive Atmospheres as a Result of Gases, Vapours or Mists
18
General Warning Notices
19
Table 2-3 Maximum Surface Temperature (TX) for an Explosive Atmosphere as a Result of Dust/Air
19
Description
21
Figure 3-1 RWN, RWS, RFN and RFS Types
21
Figure 3-2 Bolt Connection
22
Application Planning
23
Transport of the Coupling
23
Storage of the Coupling
23
Figure 4-1 Transport Symbols
23
Table 4-1 Types of Preservative Agents for Long-Term Storage
24
Assembly
25
Preparatory Work
25
Milling the Finished Bore
26
Table 5-1 Recommended Assigned Fits for Bores with Parallel Key Connection
26
Milling the Parallel Keyway
27
Machining an Axial Locking Mechanism
27
Figure 5-1 Tolerances for the Finished Bore in Coupling Part 1 (1) or 2 (2)
27
Table 5-2 Threaded Hole, Tightening Torque and Width A/F for Types RWN and RFN
28
Table 5-3 Threaded Hole, Tightening Torque and Width A/F for Types RWS and RFS
28
Table 5-4 Position of the Threaded Hole with Respect to the Parallel Keyway
28
Balancing the Coupling
29
Figure 5-2 Position of the Balancing Bore for Single-Plane Balancing
29
Assembling the Coupling
30
Assembling Coupling Parts with Shaft and Hub Connected by a Parallel Key
30
Figure 5-3 Position of the Balancing Bore for Two-Plane Balancing
30
Assembling Coupling Parts with Shaft and Hub Connected by a Pressurised Oil Interference Fit
31
Assembling the Coupling Part 20 (20) with Types RFN and RFS
32
Aligning the Coupling
32
Purpose of Alignment
32
Possible Misalignment
33
Axial Misalignment
33
Angular Misalignment
33
Figure 5-4 Possible Misalignment
33
Radial Misalignment
34
Commissioning
35
Operation
37
Normal Operation of the Coupling
37
Faults - Causes and Rectification
37
Procedure in the Event of Malfunctions
37
Identifying the Fault Cause
37
Possible Faults
38
Possible Causes
39
Unsuitable Coupling
39
Assembly-Related Causes
39
Table 7-1 Table of Faults
39
Maintenance-Related Causes
40
Specific Installation-Related and Maintenance-Related Causes
40
Correcting Faults
40
Replacing Wearing Parts
40
Correcting the Changed Alignment
40
Servicing
43
Maintenance Intervals
43
Table 8-1 Maintenance Intervals
43
Maximum Permissible Torsional Backlash
44
Table 8-2 Maximum Permissible Torsional Backlash for the Types RWN, RWS and RFN, RFS
44
Table 8-3 Maximum Permissible Torsional Backlash for the Types RWN, RWS and RFN, RFS
44
Figure 8-1 Markings for Calculating the Torsional Backlash
44
Replacing Wearing Parts
45
Replacing Buffers (5) up to Coupling Size 400
45
Replacing Buffers (5) as of Coupling Size 450 to 630
46
Replacing Buffers (5) as of Coupling Size 710
46
Replacing Buffers (5) Without Removing the Bolts (4)
46
Replacing Buffers (5) with Removal of the Bolts (4)
47
Pressing out Bolts
47
Pressing out Bolts (4) with the "Demounting Box
47
Pressing out Bolts (4) with Grease
48
Potential Problems When Pressing out Bolts (4) with Grease
49
Removing Coupling Part 1 (1), 2 (2) or 20 (20)
49
Removing Coupling Part 1 (1) or 2 (2) with Shaft and Hub Connected by a Parallel Key
49
Removing Coupling Part 1 (1) or 2 (2) with Shaft and Hub Connected by a Pressurised Oil Interference Fit
50
Removing Coupling Part 20 (20) with Flange Connection
52
Service and Support
53
Contact
53
Disposal
55
Spare Parts
57
Ordering Spare Parts
57
Spare Parts Drawing and Spare Parts List
58
Types RWN and RWS
58
Figure 11-1 Replacement Parts Drawing for RWN and RWS Types
58
Table 11-1 Spare Parts List for Types RWN and RWS
59
Figure 11-2 Screw Plug
59
Types RFN and RFS
60
Figure 11-3 Replacement Parts Drawing for RFN and RFS Types
60
Table 11-2 Spare Parts List for Types RFN and RFS
61
Figure 11-4 Screw Plug
61
Technical Data
63
Speeds, Geometry Data and Weights
63
RWN Type
63
Figure A-1 Dimension Drawing RWN Type
63
Table A-1 Speed, Geometry Data and Weights for RWN Type
65
RWS Type
66
Figure A-2 Dimension Drawing RWS Type
66
RFN Type
68
Table A-2 Speed, Geometry Data and Weights for RWS Type
68
Figure A-3 Dimension Drawing RFN Type
68
Table A-3 Speed, Geometry Data and Weights for RFN Type
69
RFS Type
70
Figure A-4 Dimension Drawing RFS Type
70
Shaft Misalignment Values During Operation
71
Table A-4 Speed, Geometry Data and Weights for RFS Type
71
Tightening Torques and Widths A/F
72
Bolt Connection
72
Table A-5 Maximum Permissible Shaft Misalignment Values During Operation
72
Coupling Part 20 to the Mating Part
73
Table A-6 Tightening Torques and Widths A/F of Bolt Connection
73
Tightening Procedure
74
Buffers (5)
74
Use and Storage of the Buffers (5)
74
Table A-7 Tightening Torques for Bolt Connection of Coupling Part 20 to the Mating Part
74
Table A-8 Tightening Procedure
74
RUPEX Buffers (5)
75
Table A-9 RUPEX Buffers
75
Declaration of Conformity
77

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FLENDER RUPEX Assembly And Operating Instructions Manual (80 pages)

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