FLENDER RUPER RWB Manuals

Manuals and User Guides for FLENDER RUPER RWB. We have 1 FLENDER RUPER RWB manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER RUPER RWB Assembly And Operating Instructions Manual (78 pages)

Brand: FLENDER | Category: Industrial Equipment | Size: 1.01 MB

Table of Contents
3
Introduction
11
Legal Information
11
About These Instructions
12
Text Attributes
12
Copyright
13
Safety Instructions
15
General Information
15
Table 2-1 General Warnings
16
Intended Use
17
Safety Instructions for a Coupling for Use in Potentially Explosive Atmospheres
17
Marking
17
Conditions of Use
18
Table 2-2 Temperature Classes (TX) for Explosive Atmospheres as a Result of Gases, Vapours or Mists
18
General Warning Notices
19
Table 2-3 Maximum Surface Temperature (TX) for an Explosive Atmosphere as a Result of Dust/Air
19
Description
21
Figure 3-1 RWB and RBS Types
21
Figure 3-2 Bolt Connection
22
Application Planning
23
Transport of the Coupling
23
Storage of the Coupling
23
Figure 4-1 Transport Symbols
23
Table 4-1 Types of Preservative Agents for Long-Term Storage
24
Assembly
25
Preparatory Work
25
Milling the Finished Bore
26
Table 5-1 Recommended Assigned Fits for Bores with Parallel Key Connection
26
Milling the Parallel Keyway
27
Machining an Axial Locking Mechanism
27
Figure 5-1 Tolerances for Finished Bore
27
Table 5-2 Threaded Hole, Tightening Torque and Width A/F for RWB Type
28
Figure 5-2 Angular Position of the Set Screw Hole in Coupling Part 3 (Brake Drum)
28
Table 5-3 Threaded Hole, Tightening Torque and Width A/F for RBS Type
29
Balancing the Coupling
30
Figure 5-3 Position of the Balancing Bore for Single-Plane Balancing
30
Assembling the Coupling
31
Figure 5-4 Position of the Balancing Bore for Two-Plane Balancing
31
Assembling Coupling Parts with Shaft and Hub Connected by a Parallel Key
32
Assembling Coupling Parts with Shaft and Hub Connected by a Pressurised Oil Interference Fit
32
Aligning the Coupling
33
Purpose of Alignment
33
Possible Misalignment
34
Axial Misalignment
34
Angular Misalignment
34
Radial Misalignment
34
Figure 5-5 Possible Misalignment
34
Commissioning
35
Operation
37
Normal Operation of the Coupling
37
Faults - Causes and Rectification
37
Procedure in the Event of Malfunctions
37
Identifying the Fault Cause
37
Possible Faults
38
Possible Causes
39
Unsuitable Coupling
39
Assembly-Related Causes
39
Table 7-1 Table of Faults
39
Maintenance-Related Causes
40
Specific Installation-Related and Maintenance-Related Causes
40
Correcting Faults
40
Replacing Wearing Parts
40
Correcting the Changed Alignment
40
Servicing
43
Maintenance Intervals
43
Table 8-1 Maintenance Intervals
43
Maximum Permissible Torsional Backlash
44
Replacing Wearing Parts
44
Table 8-2 Maximum Permissible Torsional Backlash for the Types RWB and RBS
44
Figure 8-1 Markings for Calculating the Torsional Backlash
44
Replacing Buffers (5) up to Coupling Size 400
45
Replacing Buffers (5) as of Coupling Size 450 to 630
45
Replacing Buffers (5) as of Coupling Size 710
46
Replacing Buffers (5) Without Removing the Bolts (4)
46
Replacing Buffers (5) with Removal of the Bolts (4)
46
Pressing out Bolts
47
Pressing out Bolts (4) with the "Demounting Box
47
Pressing out Bolts (4) with Grease
47
Potential Problems When Pressing out Bolts (4) with Grease
48
Removing Coupling Part 1 (1) or 3 (3)
48
Removing Coupling Part 1 (1) or 3 (3) with Shaft and Hub Connected by a Parallel Key
49
Removing Coupling Part 1 (1) or 3 (3) with Shaft and Hub Connected by a Pressurised Oil Interference Fit
49
Service and Support
53
Contact
53
Disposal
55
Spare Parts
57
Ordering Spare Parts
57
Spare Parts Drawing and Spare Parts List
58
Types RWB and RBS with Brake Drum in Accordance with DIN 15431
58
Figure 11-1 Replacement Parts Drawing for RWB and RBS Types with Brake Drum
58
Table 11-1 Spare Parts List for Types RWB and RBS with Brake Drum
59
Figure 11-2 Screw Plug
59
Types RWB and RBS with Brake Disk
60
Figure 11-3 Replacement Parts Drawing for RWB and RBS Types with Brake Disk
60
Table 11-2 Spare Parts List for Types RWB and RBS with Brake Disk
61
Figure 11-4 Screw Plug
61
Technical Data
63
Speeds, Geometry Data and Weights
63
RWB Type with Brake Drum According to DIN 15431
63
Figure A-1 RWB Type
63
Table A-1 Speeds, Geometry Data and Weights of RWB Type with Brake Drum in Accordance with
64
RBS Type with Brake Drum According to DIN 15431
65
Figure A-2 Dimension Drawing RBS Type with Brake Drum
65
RWB Type with Brake Disk 12.7 MM Wide
66
Table A-2 Speeds, Geometry Data and Weights of RBS Type with Brake Drum in Accordance with
66
Figure A-3 RWB Types with Brake Disk 12.7 MM Wide
66
RBS Type with Brake Disk 12.7 MM Wide
67
Table A-3 Speeds, Geometry Data and Weights of RWB Type with Brake Disk 12.7 MM Wide
67
Figure A-4 Dimension Drawing RBS Type with Brake Disk 12.7 MM Wide
67
RWB Type with Brake Disk 30 MM Wide, in Accordance with DIN 15432
68
Table A-4 Speeds, Geometry Data and Weights of RBS Type with Brake Disk 12.7 MM Wide
68
Figure A-5 RWB and RBS Types with Brake Disk 30 MM Wide
68
Table A-5 Speeds, Geometry Data and Weights of RWB Type with Brake Disk 30 MM Wide
69
RBS Type with Brake Disk 30 MM Wide, in Accordance with DIN 15432
70
Figure A-6 Dimension Drawing RBS Type with Brake Disk 30 MM Wide
70
Shaft Misalignment Values During Operation
71
Table A-6 Speeds, Geometry Data and Weights of RBS Type with Brake Disk 30 MM Wide
71
Tightening Torques and Widths A/F
72
Bolt Connection
72
Table A-7 Maximum Permissible Shaft Misalignment Values During Operation
72
Tightening Procedure
73
Buffers (5)
73
Use and Storage of the Buffers (5)
73
Table A-8 Tightening Torques and Widths A/F of Bolt Connection
73
Table A-9 Tightening Procedure
73
RUPEX Buffers (5)
74
Table A-10 RUPEX Buffers
74
Declaration of Conformity
75
EU Declaration of Conformity
75

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FLENDER RUPER RWB Assembly And Operating Instructions Manual (78 pages)

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