FLENDER P1SX Series Manuals

Manuals and User Guides for FLENDER P1SX Series. We have 1 FLENDER P1SX Series manual available for free PDF download: Assembly And Instructions

FLENDER P1SX Series Assembly And Instructions (110 pages)

Gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 3 MB

Table of Contents
3
List of Tables
7
List of Figures
9
Introduction
11
Naming Convention
11
Legal Information
11
Warning System
11
General Information
12
Required Basic Knowledge
13
Lubricants
14
Safety Instructions
15
Security Notes
15
The Five Safety Rules
15
General Information
15
General Warnings and Symbols
17
Special Types of Danger and Personal Protective Equipment
17
Table 2-1 Symbols and Markings
17
Table 2-2 General Warnings
17
Protective Equipment
18
Surface Temperature
19
Chemical Substances
19
Danger of Explosion
20
Intended Use
20
Description
23
General Description
23
Output Shaft Versions
23
Housing
23
Gear Unit Components for Model H2SH 24 (SOND 622) Gear Units
24
Image 3-2
25
Gear Unit Components for Model M1S X 315 Gear Units
25
Gear Unit Components on Model H3SX
26
Oil Supply to the Gear Unit
27
Gear Unit Components on Model P1SX Gear Units
27
Dip Lubrication
28
Pressure Lubrication
28
Bearing Arrangement of the Shafts
28
Shaft Seal
29
Rotary Shaft Sealing Rings
29
Labyrinth Seals
29
Image 3-5
29
Rotary Shaft Sealing Ring
29
Taconite Seal
30
Image 3-7
30
Labyrinth Seal
30
Tacolab Seal
31
Table 3-1 Taconite Seal Versions
31
Design Variants of Taconite Seals
31
Tacolab Seal
32
Cooling
33
Fan
33
Fan Mounted on a Gear Unit
34
Further Information
34
Cooling Coil
34
Principle of Operation
34
Mounted Oil Supply System
35
Cooling Coil Connections
35
Pump
36
Oil Filter
36
Pressure Monitor
36
Separate Oil Supply System
37
Couplings
37
Heating
37
Table 3-2 Information about the Specific Heat Output
38
Heating for Gear Units, Models H
38
Oil Level Indicator
39
Oil Level Monitoring System
39
Mounting Position
39
Oil-Level Monitoring System for Gear Units, Models H
39
Oil Temperature Monitoring
40
Oil-Temperature Monitoring System for Gear Units, Model H
40
Bearing Monitoring
41
Bearing Monitoring Using a Pt 100 Resistance Thermometer
41
Bearing Monitoring by Shock-Pulse Transducer
41
Image 3-15
41
Bearing Monitoring by Acceleration Sensor
42
Bearing Monitoring Using a Shock-Pulse Transducer
42
Image 3-17
43
Image 3-18: Complete Accelerometer (C) and Threaded Connection (D) for Variants 5A and 5B
43
Fully Assembled Accelerometer (A), and Threaded Connection (B) for Variants 1 to 4
43
Speed Encoder
44
Torque Monitoring System
44
Image 3-19
44
Gear Unit Monitoring "Condition Monitoring
45
Telemetric Measuring System to Monitor the Torque
45
Application Planning
47
Scope of Delivery
47
Transport
47
Attaching the Load
48
Attachment Points
49
Transport Symbols
49
Image 4-2
50
Image 4-3
50
Shear and Lateral Pulling When Using Eye Bolts
50
Position of the Attachment Points for Gear Units, Model H2SH 24 (SOND 622)
50
Image 4-4
51
Image 4-5
51
Position of the Attachment Points for Gear Units, Model M1S X 315
51
Position of the Attachment Points for Gear Units, Model H3SX
51
Image 4-6
52
Position of the Attachment Points for Gear Units, Model P1SX
52
Special Aspects of Gear Unit Lubrication and Preservation
53
Oil Filling and Oil Drain
53
Oil Filling Points and Oil Draining Points on Type H2SH 24 (SOND 622) Gear Units
53
Image 4-8 Oil Filling Points and Oil Draining Points on Type M1S X 315 Gear Units
54
Image 4-9 Oil Filling Points and the Oil Draining Points on Type H3SX Gear Units
55
Image 4-10
56
Further Information
56
Preservation of Gear Units with Tacolab Seals
56
Image 4-11
57
Assembly
59
General Assembly Instructions
59
Unpacking the Gear Unit
60
Gear Unit Assembly
61
Foundation
61
Description of Assembly Work
62
Alignment
63
Image 5-1 Gap Dimension at Grease Labyrinth
63
Image 5-2 Alignment Surface
64
Image 5-3 Alignment Surfaces and Alignment Thread at the Gear Unit
64
Mounting the Gear Unit on the Housing Mounting Foot
65
Installation on a Foundation Frame
65
Mounting on a Concrete Foundation Using Foundation Blocks
66
Image 5-4 Foundation Block
66
Mounting on a Concrete Foundation Using Anchor Bolts
67
Image 5-5 Inserted Anchor Bolt
67
Image 5-6 Tightened Anchor Bolt
68
Couplings
69
Image 5-7 Possible Misalignments
70
Image 5-8 Alignment, Based on the Example of a Flexible Coupling
70
Connecting Components
71
Gear Units with Mounted Components
71
Cooling Coil Connection
71
Installing a Separate Oil Supply System
72
Connecting the Pressure Monitor
72
Heating Element Connection
72
Connecting the Oil-Level Monitoring System
73
Connecting the Pt 100 Resistance Thermometer
73
Connecting the Bearing Monitoring System
73
Connecting a Speed Encoder
74
Connecting the Torque Monitoring System
74
Connecting the Gear Unit Condition Monitoring System
74
Electrical Connections
75
Tightening Procedure
75
Introduction
75
Bolt Connection Classes
76
Table 5-1 Information on Screwing Fastening Bolts
76
Tightening Torques and Preload Forces
77
Final Work
78
Table 5-2 Preload Forces and Tightening Torques
78
Commissioning
81
Measures Prior to Commissioning
81
Gear Units with Cooling Coil
81
Further Information
81
Gear Units with Oil Supply System
82
Measures During Commissioning
82
Heating
83
Operation
85
Operating Data
85
Irregularities in Operation
85
Table 7-1 Operating Values
85
Taking the Unit out of Service
86
Servicing
87
General Maintenance Information
87
Maintenance Schedule
87
Maintenance and Servicing Activities
87
Table 8-1 Maintenance and Servicing Activities
88
Maintenance and Servicing Work
89
Cleaning the Venting Screw
89
Checking the Oil Temperature
89
Measuring the Vibration Levels of the Rolling-Contact Bearings
90
Cleaning the Fan and Gear Unit
90
Checking the Cooling Coil
91
Check that All of the Fastening Bolts Are Tight
91
General Inspection of the Gear Unit
92
Final Work
92
Possible Faults
92
Table 8-2 Possible Faults and How to Rectify Them
96
Service & Support
97
Contact
97
Disposal
99
Environmental Protection
99
Spare Parts
101
Declaration of Incorporation
103
Technical Data
105
General Technical Data
105
Image B-1 Rating Plate
105
Ambient Temperature
106
Types
106
Weights
106
Enveloping Surface Sound Pressure Level
106
Index
107

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FLENDER P1SX Series Assembly And Instructions (110 pages)

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