FLENDER P3KP Manuals

Manuals and User Guides for FLENDER P3KP. We have 1 FLENDER P3KP manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER P3KP Assembly And Operating Instructions Manual (128 pages)

Planetary gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 4 MB

Table of Contents
3
Introduction
13
Legal Information
13
Warning System
13
General Information
14
Required Basic Knowledge
15
Lubricants
16
Safety Instructions
17
Security Notes
17
The Five Safety Rules
17
General Information
17
General Warnings and Symbols
19
Special Types of Danger and Personal Protective Equipment
19
Table 2-1 Symbols and Markings
19
Table 2-2 General Warnings
19
Protective Equipment
20
Surface Temperature
20
Chemical Substances
21
Danger of Explosion
21
Intended Use
22
Description
25
General Description
25
Figure 3-1 Gear Unit Components
25
Housing
26
Oil Supply to the Gear Unit
27
Bearing Arrangement of the Shafts
27
Shaft Seals
27
Rotary Shaft Sealing Rings
27
Taconite Seal
28
Figure 3-2 Rotary Shaft Sealing Ring
28
Figure 3-3 Taconite Seal
28
Backstop
29
Principle of Operation
29
Figure 3-4 Backstop
29
Torque Limiting Backstop (Special Version)
30
Figure 3-5 Torque Limiting Backstop
31
Cooling
32
Fan
32
Figure 3-6 Fan Mounted on a Gear Unit
32
Mounted Oil Supply System
33
Mounted Oil Supply System with Air-Oil Cooler
33
Mounted Oil Supply System with Water-Oil Cooler
34
Pump
35
Oil Filter
35
Pressure Monitor
35
Separate Oil Supply System
36
Further Information
36
Couplings
36
Shrink Disk
36
Heating
37
Heating Elements
37
Table 3-1 Information about the Specific Heat Output
37
Oil Level Indicator
38
Oil Temperature Monitoring System
38
Bearing Monitoring
39
Bearing Monitoring Using a Pt 100 Resistance Thermometer
39
Figure 3-7 Oil Temperature Monitoring System
39
Bearing Monitoring by Shock-Pulse Transducer
40
Bearing Monitoring Using Acceleration Sensor
40
Figure 3-8 Bearing Monitoring Using a Pt 100 Resistance Thermometer
40
Figure 3-9 Fully Assembled Acceleration Sensor (A), and Threaded Connector (B) for Variants 1 to 4
41
Figure 3-10 Complete Acceleration Sensor (C) and Threaded Connector (D) for Variants 5A and 5B
41
Speed Encoder
42
Torque Monitoring System
42
Telemetry System
42
Figure 3-11 Threaded Connector 1/4"-28UNF-2B
42
Dx500Gl
43
Application Planning
45
Scope of Delivery
45
Transport
45
Attaching the Load
46
Attachment Points
47
Figure 4-1 Transport Symbols
47
Table 4-1 Information about the Connection Threads for Sling Swivels
48
Special Aspects Relating to Lubrication
49
Oil Filling and Oil Drain
49
Figure 4-2 Oil Filling Locations and Oil Drain Locations
49
Figure 4-3 Gear Unit with Backstop
50
Assembly
51
General Assembly Instructions
51
Unpacking the Gear Unit
52
Gear Unit Assembly
53
Foundation
53
Measures Prior to Mounting
54
Mounting Shaft-Mounted Gear Units with Shrink Disk
55
Mounting Shaft-Mounted Gear Units Without Shrink Disk
57
Mounting Gear Units with Flange Shaft
59
Mounting Gear Units Using the Mounting Foot
60
Alignment
61
Mounting on a Concrete Foundation
61
Installation on a Foundation Frame
61
Mounting on a Concrete Foundation Using Foundation Blocks
62
Figure 5-1 Foundation Block
63
Mounting on a Concrete Foundation Using Anchor Bolts
64
Figure 5-2 Inserted Anchor Bolt
64
Figure 5-3 Tightened Anchor Bolt
65
Mounting on a Mounting Flange or Block Flange
66
Mating Flange on the Machine Side
66
Assembly
67
Special Aspects of Shaft-Mounted Gear Units
68
Mounting the Torque Arm and the Gear Unit Foot
68
One-Sided Torque Arm
69
Figure 5-4 One-Sided Torque Arm
69
Further Information
69
Chun Torque Arms
70
Mounting the Torque Arm at the Gear Unit
70
Figure 5-5 Chun Torque Arm
70
Mounting the Gear Unit on the Machine Shaft
72
Mounting the Connecting Rods
72
Removing the Connecting Rods
72
Removing the Gear Unit from the Machine Shaft
73
Removing the Torque Arm from the Gear Unit
73
Gear Unit Foot
73
Figure 5-6 Gear Unit Foot
73
Gear Unit Dismantling
74
Removing Shaft-Mounted Gear Units with Shrink Disk
74
Removing Shaft-Mounted Gear Units Without Shrink Disk
75
Removing Gear Units with Flange Shaft
76
Removing Gear Units with Mounting Foot
77
Removing Gear Units with Mounting Flange or Block Flange
77
Couplings
78
Mounting the Coupling
79
Aligning the Coupling
80
Figure 5-7 Possible Misalignments
80
Figure 5-8 Alignment Process Based on the Example of a Flexible Coupling
81
Connecting Components
82
Gear Units with Mounted Components
82
Connecting the Air-Oil Cooler
82
Connecting the Water-Oil Cooler
82
Connecting the Separate Oil Supply System
83
Connecting the Pressure Monitor
83
Connecting the Heating Element
84
Connecting the Oil Temperature Monitor
84
Connecting the Pt 100 Resistance Thermometer
84
Connecting the Bearing Monitoring
85
Connecting a Speed Encoder
85
Electrical Connections
85
Mounting Connecting Hoses
86
Tightening Procedure
86
Introduction
86
Bolt Connection Classes
87
Table 5-1 Information on Screwing Fastening Bolts
87
Tightening Torques and Preload Forces
88
Table 5-2 Preload Forces and Tightening Torques
89
Tightening Torques for Flange Connection and Version with a Foot
90
Figure 5-9 Flange Connection and Version with Foot
90
Final Work
91
Table 5-3 Tightening Torques
91
Commissioning
93
Measures Prior to Commissioning
93
Gear Unit with Backstop
93
Gear Unit with Oil Supply System
94
Measures During Commissioning
94
Gear Unit with Backstop
94
Temperature Measurement
94
Bearing Monitoring (Vibration Measurement)
95
Gear Units with Heating
95
Operation
97
Operating Data
97
Anomalies
97
Table 7-1 Operating Data
97
Taking the Unit out of Service
98
Servicing
99
General Maintenance Information
99
Maintenance Schedule
99
Maintenance and Servicing Activities
99
Table 8-1 Maintenance and Servicing Activities
100
Service and Maintenance Work
101
Clean the Air Filter
101
Checking the Oil Temperature
101
Replacing the Backstop
102
Filling the Backstop with Oil
102
Checking the Friction Linings of the Torque-Limiting Backstop
102
Figure 8-1 Torque Limiting Backstop
103
Measuring the Vibration Levels of the Rolling-Contact Bearings
104
Cleaning the Fan and Gear Unit
104
Cleaning the Coarse Filter
104
Inspecting the Shrink Disk
105
General Inspection
105
Checking that the Fastening Bolts Are Tight
105
Possible Faults
106
Table 8-2 Possible Faults and How to Rectify Them
110
Service & Support
111
Contact
111
Disposal
113
Environmental Protection
113
Spare Parts
115
Declaration of Incorporation
117
Technical Data
119
General Technical Data
119
Figure B-1 Rating Plate
119
Example Code
120
Ambient Temperature
120
Types
120
Weights
121
Enveloping Surface Sound Pressure Level
122
Table B-1 Weights
122
Table B-2 Enveloping Surface Sound Pressure Level
123
Index
125

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FLENDER P3KP Assembly And Operating Instructions Manual (128 pages)

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