Fischer Panda PMS-HD 30-4MI Manuals

Manuals and User Guides for Fischer Panda PMS-HD 30-4MI. We have 1 Fischer Panda PMS-HD 30-4MI manual available for free PDF download: Manual

Fischer Panda PMS-HD 30-4MI Manual (244 pages)

Marine Generator 120 V/240 V / 230 V/400 V - 50/60 Hz / 30 kVA

Brand: Fischer Panda | Category: Portable Generator | Size: 10 MB

Marine Generator Manual
1
Panda PMS-HD 30-4MI
1
Current Revision Status
2
Table of Contents
3
Dear Customer
11
General Instructions and Regulations
12
Safety First
12
Tools
16
Manufacturer Declaration in Accordance with the Machinery Directive 98/37/EC
18
Customer Registration and Guarantee
18
Technical Support
18
Caution, Important Information for Start-Up
18
Safety Instructions - Safety First
19
Safe Operation
19
Observe Safety Instructions
19
Personal Protective Clothing (PPE)
19
Cleanliness Ensures Safety
19
Safe Handling of Fuels and Lubricants
20
Exhaust Fumes and Fire Protection
20
Safety Precautions against Burns and Battery Explosions
21
Protect Your Hands and Body from Rotating Parts
21
Anti-Freeze and Disposal of Fluids
21
Implementation of Safety Inspections and Maintenance
22
Warning and Instruction Signs
22
Special Instructions and Hazards of Generators
22
Protective Conductor and Potential Equalisation
23
Protective Conductor for Panda AC Generators
23
Switch off All Loads While Working on the Generator
23
Potential Equalisation for Panda AGT DC Generators
23
Safety Instructions Concerning Cables
24
Recommended Starter Battery Sizes
24
Important Instructions for Batteries - Starter And/Or Traction Batteries
24
General Safety Instructions for Handling Batteries
25
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
27
When an Adult Stops Breathing
28
Basics
29
Intended Use of the Machine
29
Purpose of the Manual and Description of the Definitions Trained Person/Operator/User
29
Trained Persons
29
Operator
29
User
29
Panda Transport Box
30
Bolted Fischer Panda Transport Box
30
Fischer Panda Transport Box with Metal Tab Closure
30
Transport and Loading/Unloading
30
Transporting the Generator
30
Loading/Unloading of the Generator
30
Scope of Delivery
31
Synchronous Generatoren
31
Opening the MPL Sound Insulation Capsule
32
Opening the GFK Sound Insulation Capsule
33
Special Maintenance Notes and Arrangements at Long Periods of Stand Still Time or Shutdown
33
Reference Note for the Starter Battery at a Long-Term Standstill
34
Arrangements at a Short-Term Standstill
34
Arrangements at a Medium-Term Standstill / Winter Storage
34
Arrangements for Conservation
34
Arrangements for Deconservation after a Medium-Term Standstill (3 to 6 Months)
35
Arrangements at a Long-Term Standstill / Shutdown
36
Arrangements for Conservation
36
Arrangements after a Long-Term Standstill (Shutdown) / Recommissioning
37
Months)
37
The Panda Generator
39
Type Plate at the Generator
39
Description of the Generator
40
Right Side View
40
Left Side View
41
Front View
42
Sound Cover Front Side Connections
43
Back View
44
Details of Functional Unitscontrol Panel
45
The Cooling Water Circut - Schema
46
The Fuel System - Schema
48
The Electrical System - Schema
49
Sensors and Switches for Operating Surveillance
50
The Oil Circuit
52
Generator Operation Instruction
53
Personal Requirements
53
Hazard Notes for the Operation
53
General Operating Instruction
53
Operation at Low Temperatures
53
Pre-Heating the Diesel Motor
54
Tips Regarding Starter Battery
54
Light Load Operation and Engine Idle
54
The Soot of the Generator Is Due to the Fact that
54
To Prevent the Soot of the Generator Following Steps Should be Observed
54
Generator Load for a Longer Period and Overload
54
Protection Conductor
55
Operating Control System on the Fischer Panda Generator
55
Instructions for Capacitors - Not Present at All Models
55
Checks before Start - See Remote Control Panel Data Sheet
55
Starting the Generator - See Remote Control Panel Data Sheet
56
Stopping the Generator - See Remote Control Panel Data Sheet
56
Instructions for Capacitors - Not Present at All Models
56
Installation Instructions
57
Personal Requirements
57
Hazard Notes for the Installation
57
Place of Installation
59
Preliminary Remark
59
Preparing the Base - Placement
59
Advice for Optimal Sound Insulation
59
Generator Connections
60
Installation of the Cooling System - Raw Water
60
General Information
60
Fischer Panda Installation Kit - Raw Water
60
Installation of the through Hull Fitting in Yachts - Schema
62
Quality of the Raw Water Sucking in Line
62
Generator Installation above Waterline
62
Raw Water Installation Schema
64
Generator Installation below Waterline
65
Generator Housing Cooled by Raw Water
66
Indirect Cooling of the Genset Housing (by the Heat Exchanger)
66
Installation of the Cooling System - Fresh Water
67
Position of the External Cooling Water Expansion Tank
67
Scheme for Freshwater Circuit at Two Circuit Cooling System
68
Pressure Test for Controlling the Cooling Water Circuit
69
Installation of the Water Cooled Exhaust System
70
Installation of the Standard Exhaust System
70
Installation of the Water Cooled Exhaust System
71
Installation of the Standard Exhaust System
71
Installation of the Waterlock
73
Possible Cause for Water in the Exhaust Hose
73
Possible Cause: Exhaust Hose
73
Possible Cause: Cooling Water Hose
73
Installation Area of the Waterlock
74
The Volume of the Waterlock
74
Ideal Position of the Waterlock
76
Example of the Installation of the Waterlock Off-Center and Possible Effects
79
Exhaust / Water Separator
82
Installation Exhaust Water Separator
84
Fuel System Installation
84
Fischer Panda Installation Kit - Fuel System
84
The Following Items Need to be Installed
86
Connection of the Fuel Lines at the Tank
89
Position of the Pre-Filter with Water Separator
90
Vent Screw at the Fuel Stop Solenoid Valve
91
Generator DC System Installation
91
Connection of the Starter Battery Block
91
How to Connect Two 12V Batteries to a 24V Battery Bank
95
Connection of the Remote Control Panel - See Separate Control Panel Manual
96
AC-Control Box
97
The VCS-Control (Not All Models)
98
Checking and Filling of the Oil Circuit
100
First Filling and Ventilation of the Internal Cooling Water Circuit
100
Anti-Freeze in the Cooling Water Circuit
101
Temperature Check for Controlling the Cooling Water Circuit
101
Fresh Water Circuit at a Two Circuit Cooling System - Schema
102
Isolation Test
103
Initial Operation
103
Maintenance Instructions
105
Personal Requirements
105
Hazard Notes for the Maintenance
105
Environmental Protection
107
Maintenance Interval
107
General Maintenance Instructions
107
Checks before each Start
107
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
107
Oil Change Intervals
108
Checking Oil-Level
108
Refilling Oil
109
After the Oil Level Check and Refilling the Oil
109
Replacement of Engine Oil and Engine Oil Filter
110
After the Oil Change
112
Verifying the Starter Battery and (if Necessary) the Battery Bank
113
Battery
113
Check Battery and Cable Connections
113
Check Electrolyte Level
113
Check Electrolyte Density
113
Grease Lubricated Generator Backend Bearing
114
Exchange of Grease Lubricated Bearing
115
Demounting the Cooling Disc (if Existent)
115
Demounting the Backend Bearing
115
Installing the New Backend Bearing
116
Replacement of the Oil-Cooled Backend Bearing
120
Exchange Oil-Cooled Bearing
121
Demounting the Bearing
121
Ventilating the Fuel System
134
Replacement of the Fuel Filter
135
Optional Fuel Filter with Sight Glass
135
Checking the Water Separator in the Fuel Supply
137
Replace the Air Filter Mat
137
Alternative Replacement of the Air Filter Mat with Pull out Holder
138
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
140
Ventilation of the Coolant Circuit / Freshwater
140
V-Belt Exchange for the Internal Cooling Water Pump
143
The Seawater Circuit
145
The Raw Water Circuit
145
Clean Raw Water Filter
145
Causes with Frequent Impeller Waste
145
Replacement of the Impeller
145
Replacing the Actuator
148
Check and Discharge the Capacitors
150
Replacing the Electric Starter
153
Replacing the DC/DC Converter
156
Replacing the DC Alternator
157
Replacing the Oil Pressure Switch
161
Replacing the Oil Pressure Sensor (Optional Component)
162
Replacing the Operating Current Relays
163
Replacing the Fuses
164
Replacing a Thermoswitch
165
Replacing the Injection Nozzles
167
Checking the Flame Glow Plug (Optional Unit)
170
Replacing the Flame Glow Plug
171
Replacing the Stop Solenoid (Energize to Stop)
172
Replacing the Glow Plugs
175
Generator Faults
179
Personal Requirements
179
Hazard Notes for this Chapter
179
Tools and Measuring Instruments
180
Troubleshooting Table and Flowchart
181
Generator Output Voltage too Low
181
Generator Voltage too High
181
Generator Voltage Fluctuates
181
Generator Not Able to Start Electric Motor
181
Diesel Motor Fails to Start
181
Starter Is Turning Motor, but Fails to Start
181
Motor Does Not Achieve Enough Speed During Starting Process
182
Motor Runs Unsteady
182
Motor Speed Drops
182
Motor Runs in off Position
182
Motor Stops by Itself
183
Sooty, Black Exhaust
183
Generator Must be Shut off Immediately if
183
Troubleshooting for the VCS-Voltage Control
183
Troubleshooting Flowcharts
184
Details and Explanations Concerning the Troubleshooting Flowchart
186
Versions of the Generator Power Terminal Box
190
Overloading the Generator
194
Monitoring the Generator Voltage
195
Automatic Voltage Monitoring and Auto-Shut down
195
Setting the Speed Governor of the Actuator
196
Setting the Maximum Upper Speed Setting
196
Setting the Normal Speed Settings
197
Greasing the Trapezoidal Thread Spindle on the Speed Actuator
198
Consequences of a Continual Overloading of the Actuator
199
Possible Faults Concerning the Speed Control „VCS
199
Steps to Check the Voltage Control in Case of a Failure
199
The Following Measures Are Necessary if the Actuator Is Jammed
200
Checking the Generator Voltage Limitation
200
Generator-Output Voltage Is too Low
201
Discharging the Capacitors
201
Checking the Capacitors
202
Checking the Electrical Connections to the Capacitors
202
Check the Generator Voltage
202
Measuring the Ohm Resistance of the Generator Windings
203
Check the Windings for Short Circuit
203
Measuring the Inductive Resistance
204
Generator Provides no Voltage
204
Rotor Magnetism Loss and „Re-Magnetising
204
Engine Starting Problems
205
Electric Fuel Solenoid Valve
205
Re-Start with Failure Bypass Switch
205
Lifting Solenoid for Motor Stop - Optional
206
Troubleshooting Table
207
Tables
209
Technical Data
209
Rated Current
214
Cable Cross Section
214
Fuel
214
Engine Oil
215
Engine Oil Classification
215
Operating Range
215
Quality of Oil
215
Coolant Specifications
216
Coolant Mixture Ratio
216
Types of Coil
216
HP1 - 230V / 50 Hz
216
HP2 - 120V / 60 Hz
217
HP2 - 120V / 60 Hz - Duo
217
HP3 - 400V / 50 Hz
218
HP2 - 120V / 60 Hz
218
DVS - 400V / 50 Hz
218
DVS - 120V 240V / 60 Hz
218
Resistor & Inductance of the Generator Coil
218
Voltage Values Stator Coil
218
Diameter of Conduits
218
Generator Control Panel P6+ Manual
219
Current Revision Status
220
Hardware
220
Safety Instructions Generator Control P6
221
Personal Requirements
221
Safety Instructions
221
General Operation
223
Panel Generator Control
223
Rear View 12V-Version
224
Rear View 24V-Version
225
Installation of the Remote Control Panel
226
Placement
226
Terminal Connections
226
Function of the Jumpers
227
Configuration and Adjustment
228
Configuration and Setting Sheet KE01
228
Configuration and Setting Sheet KE02
229
Configuration and Setting Sheet KE03
230
Configuration and Setting Sheet KE04
231
Starting Preparation / Checks (Daily)
232
Marine Version
232
Vehicle Version
232
Starting and Stopping the Generators
233
Starting the Generator
233
Stopping the Generator
234
Automatic Adapter - Optional
235
Function
235
The Automatic Input
236
Terminal Connections
237
Master-Slave Adapter - Optional
237
Fischer Panda Art. No. 21.02.02.015H, 12V-Version
237
Fischer Panda Art. No. 21.02.02.01H, 24V-Version
238
Terminal Connections
238
Fuse
238
Terminal Connections
239
Terminal X2 (IN/OUT from View Master-Operating-Panel)
239
Terminal X3
239
Configuration and Adjustment
240
Configuration and Setting Sheet KE05
240
Configuration and Setting Sheet KE06
241
Measurements
243
Hole Pattern
243

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Fischer Panda PMS-HD 30-4MI Manual (244 pages)

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