Fischer Panda 15000x PVMV-N Generator Manuals

Manuals and User Guides for Fischer Panda 15000x PVMV-N Generator. We have 1 Fischer Panda 15000x PVMV-N Generator manual available for free PDF download: Manual

Fischer Panda 15000x PVMV-N Manual (190 pages)

Vehicles Generator

Brand: Fischer Panda | Category: Portable Generator | Size: 7 MB

Current Revision Status
2
Table of Contents
3
General Instructions and Regulations
12
Safety First
12
Tools
14
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
16
Customer Registration and Guarantee
16
Technical Support
16
Caution, Important Information for Start-Up
16
Safety Instructions - Safety First
17
Safe Operation
17
Observe Safety Instructions
17
Personal Protective Clothing (PPE)
17
Cleanliness Ensures Safety
17
Safe Handling of Fuels and Lubricants
18
Exhaust Fumes and Fire Protection
18
Safety Precautions against Burns and Battery Explosions
19
Protect Your Hands and Body from Rotating Parts
19
Anti-Freeze and Disposal of Fluids
19
Implementation of Safety Inspections and Maintenance
20
Warning and Instruction Signs
20
Special Instructions and Hazards of Generators
20
Protective Conductor and Potential Equalisation
21
Protective Conductor for Panda AC Generators
21
Switch off All Loads While Working on the Generator
21
Potential Equalisation for Panda AGT DC Generators
21
Safety Instructions Concerning Cables
22
General Safety Instructions for Handling Batteries
22
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
23
When an Adult Stops Breathing
24
Basics
25
Intended Use of the Machine
25
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users
25
Trained Persons
25
Operator/Owner
25
User
26
Components of the Xgenerator
26
Range of Operation
28
Panda Transport Box
28
Bolted Fischer Panda Transport Box
28
Fischer Panda Transport Box with Metal Tab Closure
28
Opening the MPL Sound Insulation Capsule
29
Opening the GFK Sound Insulation Capsule
30
Transport and Loading/Unloading
30
Transporting the Generator
30
Loading/Unloading of the Generator
30
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning
31
Instructions for the Starter Battery for Extended Downtimes
31
Measures for Short Downtimes
32
Measures for Medium Term Downtimes / Hibernation
32
Courses for Preservation
32
Measures for Removing Surface Protection after Medium Term Downtimes
33
Months)
33
Measures for Extended Downtimes / Decommissioning
33
Courses for Preservation
33
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning (over 6 Months)
34
The Panda Generator
35
Type Plate at the Generator
35
Description of the Generator
36
Right Side View
36
Left Side View
37
Front View
38
Back View
39
Details of Functional Units
40
Xcontrol Panel
40
The Cooling System
41
The Fuel and Combustion Air System
42
Components of Electrical System
43
Sensors and Switches for Operating Surveillance
43
The Oil Circuit - Schema
45
Installation Instructions
47
Personal Requirements
47
Hazard Notes for the Installation
47
Environmental Protection
49
Placement
50
General Instructions
50
Preparing the Base - Placement
50
Advice for Optimal Sound Insulation
50
Air Suction Filter as a Source of Noise
52
Generator Connections
52
Fuel System Installation
52
The Following Items Need to be Installed
52
Connection of the Fuel Lines at the Tank
54
Position of the Pre-Filter with Water Separator
54
Ventilating the Fuel System
55
Installation of the Cooling System
55
The Cooling System / General Instructions
55
Radiator Baseplate
55
Determining the Size of the Radiator
56
Radiator Design
56
Radiator Types
56
Installation Location for Radiators for Roof, Side, or Underfloor Mounting on the Vehicle
57
Roof Installation
57
Installation on the Vehicle Wall
59
Underfloor Installation of Radiator
60
Installation Location for Radiator in the Vehicle Wall or Cabin Wall
61
Installation Location for Radiator in a Tunnel
62
Installation Location for Generators of the PVK-UK Series
63
Coolant Hoses
63
Connection of the External Radiator
63
Coolant Expansion Tank
64
Installation of a Coolant Temperature Indicator
64
Permissible Coolant Temperatures
64
Coolant Pump
64
Radiator Fan
65
Anti-Freeze and Corrosion Protection
65
Logging the Temperature Values During Initial Start-Up
65
Custom Installations
66
External Heat Exchangers
66
External Engine Pre-Heater
66
Keel Cooling
66
Installation Schematics
67
Installation for Vertical Radiator Installation
67
Installation for Mounting the Radiator under the Vehicle
68
Installation Schematic for Roof Mounted Radiator with Expansion Tank
69
Installation Radiator with Intercooler -Schematic Sample Vertical Radiator
69
Exhaust Installation
70
Exhaust Connection for Roof Outlet
70
Exhaust Connection for Mounting below the Vehicle
70
Connection of the Electrical Components
71
Generator AC System Installation
72
AC-Control Box
72
Installation with Looped-In AC-Control Box
75
Installation AC-Box / Distribution Panel Connected Separately
75
Electronic Voltage Control Xcontrol
76
Connection to the AC On-Board Power Supply
76
Protective Conductor
76
Electrical Fuse
76
Required Cable Crosssections
76
Generator DC System Installation
76
Connection of the Starter Battery Block
77
Connection of the Remote Control Panel - See Separate Control Panel Manual
79
Connection Box - Generator Xcontrol - CB-G
79
Xcontrol ECU
79
FP CAN-Bus for Internal Use
80
Boostrelay (Optional)
80
Line Relay (Optional)
80
Autostart (Optional)
80
Emergency Stop (Optional)
80
Fuel Pump
80
Optional DC-OUT
80
FP CAN-Bus RJ45
80
Radiator Fan Control / Electronic Fan Control
80
Standard Fan Control for 1-Phase and 3-Phase Generators
81
Electronic Fan Control for DC Fans RE 0201
83
Brief Description
83
Function
83
Master - Slave - Operation
84
Function of the Clamps for the Master-Slave-Operation
85
Remote Controlled Switching on and off of the Fan Controller
85
24 V - Operation
85
Technical Data
86
Electronic Fan Control for Single Phase Fans PKE-2.5V_Ziehl Abegg
88
Preset for the Use with Fischer Panda Generators
88
Connection of the Sensor (Ziehl Abegg KTY)
89
Electronic Fan Control for Single Phase Fans Pxet6Q_Ziehl Abegg
90
Preset for the Use with Fischer Panda Generators
90
Connection of the Sensor (Ziehl Abegg KTY)
91
Electronic Fan Control for 3 Phase Fans PKD T5/PKD M10 Ziehl Abegg
92
Configuration of the Electronic Fan Control PKD T5 for Fischer Panda Generators
93
Configuration of the Electronic Fan Control PKD M10 for Fischer Panda Generators
94
Insulation Test
95
Set into Operation
95
Generator Operation Instruction
97
Personal Requirements
97
Hazard Notes for the Operation
97
General Operating Instruction
97
Operation at Low Temperatures
97
Pre-Heating the Diesel Motor
98
Tips Regarding Starter Battery
98
Light Load Operation and Engine Idle
98
The Soot of the Generator Is Due to the Fact that
98
To Prevent the Soot of the Generator Following Steps Should be Observed
98
Generator Load for a Longer Period and Overload
98
Protection Conductor
99
Operating Control System on the Fischer Panda Generator
99
Instructions for Capacitors - Not Present at All Models
99
Checks before Start, Starting and Stopping the Generator
99
Instructions for Capacitors - Not Present at All Models
100
Maintenance Instructions
101
Personal Requirements
101
Hazard Notes for the Maintenance and Failure
101
Environmental Protection
103
Maintenance Requirements
103
Maintenance Interval
103
Aerating of the Coolant Circuit
103
Replacing the Air Filter
106
Checking Oil-Level
107
Refilling Oil
108
After the Oil Level Check and Refilling the Oil
108
Replacement of Engine Oil and Engine Oil Filter
109
After the Oil Change
111
Verifying the Starter Battery and (if Necessary) the Battery Bank
112
Battery
112
Check Battery and Cable Connections
112
Check Electrolyte Level
112
Check Electrolyte Density
113
Generator Failure
115
Personal Requirements
115
Hazard Notes for the Troubleshooting
115
Tools and Measuring Instruments
117
Overloading the Generator
117
Effects of Short Circuiting and Overloading on the Generator
117
Overloading the Generator with Electric Motors
117
Generator Voltage Fluctuations and Monitoring
118
Automatic Voltage Monitoring and Auto-Shut down
118
Low Generator-Output Voltage
118
Discharge the Capacitors
118
Checking the Capacitors
119
Testing Generator Stator Windings
121
Checking the Generator Voltage
121
Measuring the Coil Resistance
121
Checking the Coil(S) to Short-Circuit
121
Measuring the Inductive Resistance
122
Testing Generator Stator Winding for „Shorts" to Ground
122
Coil Resistance Measurements in Stator Windings
128
Checking Windings
128
Measuring the Coil Inductive Resistance
129
Generator Provides no Voltage
129
Rotor Magnetism Loss and „Re-Magnetizing
129
Stop Solenoid
130
Damage to Starter Motor
131
Troubleshooting Table
132
Generator Faults
132
Generator Output to Low. for 50 Hz Versions: Less than 200 V. for 60 Hz Versions: Less than
132
Generator Voltage to High (more then 240 V-50 Hz / 135 V-60 Hz). if the Generator Is Providing Excessively High Voltage, the Following Potential Causes Should be Investigated
132
Generator Voltage Fluctuates
132
Generator Is Not Able to Start a Electric Motor
132
Diesel Motor Fails to Start
132
Starter Motor Is Turning the Engine, but Generator Fails to Start
133
Motor Does Not Achieves Enough Speed During Starting Process
133
Motor Runs Irregular
133
Motor Speed Drops
133
Motor Runs in off Position
134
Motor Stops by Itself
134
Sooty Black Exhaust
134
Generator Must be Shut off Immediately if
134
Appendix
135
Engine Oil
135
Engine Oil Classification
135
Operating Range
135
Quality of Oil
135
Coolant Specifications
136
Coolant Mixture Ratio
136
Fuel
136
Technical Data Coil
137
Diameter of Conduits Vehicle Generators
138
Rated Current
141
Cable Cross-Section
141
Technical Data
141
Current Revision Status
150
Safety Instructions Panda Xcontrol
151
Personal Requirements
151
Safety Instructions
151
Panda Xcontrol
153
Components of the Xcontrol
153
Xcontrol - CP-G
153
Xcontrol - GC-S
153
Xcontrol - CB-G
154
3-1Installation
154
Installation of the Electronic Control Unit (ECU) Xcontrol - GC-S
154
Installation of the Connection Box Xcontrol - CB-G
154
Installation of the Xcontrol - CP-G
154
2Operation
155
Switching on the Generator
156
Overview Screen with Activated Autostart
157
The Overview Screens
159
Overview Screens Symbolic
159
Overview Screens English Text
160
Overview Screens German Text
161
Start of the Generator
163
Marine Version Starting Preparation / Checks (Daily)
163
Vehicle Version Starting Preparation / Checks (Daily)
163
Starting the Generator
164
Stopping the Generator
165
The Menu
166
Main Menu
167
Submenu „Panel
168
Submenu „Generator
168
Set up the Brightness of the CP-G
168
Set up the Contrast of the CP-G
169
Set up the Standby Time out of the CP-G
169
Set up the Standby Brightness of the CP-G
170
Set up the Way of Illustration of the Overview Screens of the CP-G
170
Choose the Language of the Text Screens of the CP-G
171
Set up Temperature Unit
171
Reset All Values of the Panel Submenu to Standard
172
Back to the Main Menu
172
Submenu „Generator
173
Set up the Autostart of the CP-G
173
Set up the Optional DC Output of the CP-G
175
Set up the Operation Mode for the Opt. DC-Power (DP) Output of the CP-G
176
Set up the Follow-Up Time for the Opt. DP Output of the CP-G
176
Switch the Outputs of the CP-G
176
Check the Event Log of the CP-G
177
Reset All Values of the Generator Submenu to Standard
177
Back to the Main Menu
178
How to Change the Menu Text from German to English
178
Failure
179
Symbols and Messages in the Display
179
Message Sample „Sensor Defect
179
Message Sample Sensor/Cable Broken
179
Failure Code
180
Failuretable
180
Description of Symbols
183
1Zubehör
185
Dimensionszeichnung
186

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